Inflection Point Engineering Reference Tables

Octane Blending Indices

Research (RON) and motor (MON) octane blending values for gasoline pool components, plus sensitivity and volatility notes.

Pure Component RON-MON

Octane Blending Indices & Pure Component RON/MON · Refs: API TDB Ch.2; Gary/Handwerk Ch.10; ASTM D2699/D2700; Meyers' Handbook

Component RON MON (R+M)/2 BON (RON) BON (MON) Notes
n-Butane 94 89.1 91.5 113 113 Reid vapor pressure booster
i-Butane 102 97.6 99.8 122 122 Alkylation feed
n-Pentane 61.7 61.9 61.8 62 67 Low octane paraffin
i-Pentane 92.3 90.3 91.3 93 95 LSR component
n-Hexane 24.8 26 25.4 19 22 Poor octane
2,2,4-Trimethylpentane 100 100 100 100 100 Isooctane - reference standard
Benzene 100 91.2 95.6 115 108 Limited by EPA 0.62 vol% cap
Toluene 124 112 118 115 103 Reformate aromatic
p-Xylene 146 127 136 146 127 Gasoline octane contributor
m-Xylene 145 124 134 145 124
o-Xylene 120 103 111 120 103
Ethylbenzene 124 107 115 124 107
1-Hexene 76.4 63.4 69.9 96 87 Olefin
Cyclohexane 83 77.2 80.1 83 77 Naphthene
Methylcyclohexane 74.8 71.1 73 87 88 Reformer feed
Methanol 133 99 116 134 94 M85/M100 fuel
Ethanol 109 90 100 122 99 E10/E85
MTBE 118 101 110 118 101 Banned in some states
ETBE 118 102 110 118 102
TAME 111 98 105 112 99 Tert-Amyl Methyl Ether
DIPE 110 96 103 112 97

Refinery Streams

Typical Refinery Gasoline Blend Stream Octanes · Gary/Handwerk 6th ed. Table 10-2; typical ranges

Stream RON (typ) MON (typ) R+M/2 Notes
Butanes (n+i mix) 94 91 93 Octane boost, RVP
LSR Naphtha (C5-180F, virgin) 68 67 68 Feed to isomerization
HSR Naphtha (180-380F, virgin) 48 46 47 Feed to reformer
Reformate (90 RON severity) 90 81 86 Semi-regen CCR
Reformate (100 RON severity) 100 88 94 Max aromatics
FCC Gasoline (full range) 92 80 86 Olefinic - sulfur
FCC LCN (light cat naphtha) 92 82 87
FCC HCN (heavy cat naphtha) 89 79 84
Alkylate (HF or H2SO4) 95 92 94 Clean, low RVP, low S
Isomerate (C5/C6) 86 83 85 Good RVP trade
Polymer Gasoline 95 82 89 Olefinic, historical
Coker Naphtha (full range) 70 65 68 Needs hydrotreat + iso
Hydrocrackate (heavy) 80 78 79 Low octane, good diesel
Ethanol denatured (E100) 109 90 100 BOV boost w/ volatility

Blending Methods

Octane Blending Methods · ASTM D2885; Meyers' Handbook Ch. 12; Ethyl Corp TRBN

Volume-average Simplest; ON_blend = sum(xi * ONi). Works poorly for aromatics and oxygenates.
Weight-average ON_blend = sum(wi * ONi). Closer to reality for high-density streams but still imprecise.
Ethyl RT-70 (TRBN) Published Ethyl Tech Service RT-70 curves. Still used for rough checks.
Mobil Method (BONs) Each component has BON_RON and BON_MON that blend linearly on volume. Most refinery LP models use this.
Interaction terms HiTech RBOB blending adds interaction coefficients (e.g., aromatic * olefin term). Vendor-proprietary.
Rule of thumb - sensitivity Sensitivity S = RON - MON. Parrafins S~0; Aromatics S=10-25; Olefins S=8-15. Spec often limits S<10 for FC.
Rule of thumb - octane giveaway Every 1 ON of giveaway on a 100 kbd pool = ~$0.5-1.5M/yr depending on spread.

Source: Octane_Blending_Indices_Reference_v1.xlsx