Inflection Point Engineering Reference Tables

Insulation K-Values Reference

Thermal conductivity (k) versus mean temperature for calcium silicate, mineral wool, perlite, foam glass, aerogel, and PIR/PUR insulation.

Insulation K-Values

INSULATION THERMAL CONDUCTIVITY (K-VALUE) REFERENCE · K-values in Btu·in/(hr·ft²·°F) at indicated mean temp | Source: ASTM C892, C547, C533, C612, manufacturer data

Material Density (pcf) K @ 100°F K @ 300°F K @ 500°F Use Range (°F)
Calcium Silicate (ASTM C533 Type I) 14.5 0.39 0.49 0.65 100 to 1200
Calcium Silicate Type II (asbestos-free) 13 0.42 0.52 0.68 100 to 1200
Mineral Fiber (ASTM C547 Class 1) 7 0.27 0.36 0.53 -180 to 450
Mineral Fiber (ASTM C547 Class 3) 10 0.25 0.33 0.48 200 to 1000
Mineral Fiber (ASTM C547 Class 4) 12 0.24 0.31 0.46 1000 to 1200
Mineral Wool Board (ASTM C612 Type IV) 8 0.26 0.34 0.51 100 to 850
Perlite (Expanded, Preformed) ASTM C610 13 0.41 0.54 0.7 100 to 1200
Cellular Glass — Foamglas (ASTM C552 Type II) 8.5 0.3 0.42 0.58 -450 to 900
Polyisocyanurate (PIR) ASTM C591 2 0.18 0.23 -297 to 300
Polystyrene XPS (ASTM C578 Type IV) 1.6 0.2 -40 to 165
Flexible Elastomeric (ASTM C534 Grade 1) 4 0.25 -297 to 220
Aerogel Blanket (Pyrogel XTE) 10 0.16 0.24 0.32 -40 to 1200
Aerogel Blanket (Cryogel) 7 0.15 -455 to 390
Fiberglass Pipe (ASTM C547 Class 1) 4.5 0.23 0.3 0 to 450
Ceramic Fiber Blanket (ASTM C892) 8 0.44 0.58 0.95 100 to 2300
Refractory Ceramic Fiber Board 12 0.42 0.55 0.88 200 to 2000
Urethane Foam (rigid, closed cell) 2.5 0.16 -250 to 200
Vacuum Insulation Panel (VIP) 10 0.028 -40 to 150

Typical Applications

TYPICAL INSULATION SELECTION GUIDANCE

Service Condition Recommended Insulation Notes
Pipe ambient to 250°F Fiberglass (ASTM C547 Cl 1) or flexible elastomeric Flexible is simpler, higher cost
Pipe 250-850°F Mineral fiber (C547 Cl 3) or Cal-Sil Cal-Sil more durable for piping
Pipe 850-1200°F (CUI range avoided) Mineral fiber Cl 4 or Cal-Sil Use stainless jacket; watch for CUI
Cold service (≤40°F) Foamglas, XPS, PIR, aerogel Foamglas preferred for fire resistance
Cryogenic (≤-150°F) Foamglas, PIR, aerogel blanket, vacuum panels Vapor barrier is critical
High temp refractory (>1400°F) Ceramic fiber, mineral wool (up to 1200°F) Module / castable for >1800°F
Personnel protection only Calculate per ASTM C1055/C1057; target <140°F surface Often drives thickness > heat-loss thickness
CUI critical services Cellular glass (Foamglas) — water-impermeable Higher cost but eliminates CUI risk
PERSONNEL PROTECTION — MAX TOUCHABLE TEMP (ASTM C1055):
Flat metal surface: ≤ 140°F (5-sec contact)
Curved pipe surface: ≤ 160°F
Brief incidental contact: ≤ 180°F
UNITS CONVERSION:
1 Btu·in/(hr·ft²·°F) = 0.1442 W/(m·K)
1 W/(m·K) = 6.933 Btu·in/(hr·ft²·°F)

References

Source: Insulation_K_Values_Reference_v1.xlsx