Inflection Point Engineering Section 15 — Inspection

Training, Qualifying and Certifying Personnel for NDE of Refinery Equipment

IPE Engineering Practice IPE-EP-15-3-2

Document number: IPE-EP-15-3-2 · Section: 15 — Inspection

SCOPE

certification, unless otherwise specified.

2.0 REFERENCES

The latest edition of the following standards and practices are referred to herein.

STANDARDS AND PUBLICATIONS

IPE Engineering Practices
EP 15–3–3 NDE Training Course Outlines
ANSI Standard
NB23 National Board Inspection Code
API Standards
Std 510 Pressure Vessel Inspection Code
Std 653 Tank Inspection, Repair, Alteration, and Reconstruction
ASNT
SNT–TC–IA Recommended Practice for Personnel Qualification and Certification in
Nondestructive Testing
AWS
QC1 Standard for Qualification and Certification of Welding Inspectors

DEFINITIONS

Terms included in this Practice are defined as follows:

RESPONSIBILITIES AND PROCEDURE

Certifications shall be revoked upon the termination of employment as an inspector, or for other just cause as determined by the Certifying Authority. Certification may be reinstated only at the discretion of the Certifying Authority.

Records that contain evidence of the applicable training, qualification, experience, education, and visual acuity examination for each individual who has been certified in one or more inspection methods shall be maintained by the Certifying Authority. Records shall also be maintained that document training received subsequent to certification.

5.0 TABLES

TABLE 1

QUALIFICATION REQUIREMENTS FOR PLANT INSPECTORS LEVELS I AND II

Training Hours Training Hours Experience Months Experience Months Examination Questions (1)(2) Examination Questions (1)(2) Examination Questions (1)(2) Examination Questions (1)(2) Examination Questions (1)(2) Examination Questions (1)(2)
General General Specific Specific Practical Practical
Levels Levels Levels Levels Levels Levels Levels Levels Levels Levels
Inspection Method I II I II I II I II I II
Radiographic (RT) 20 40 3 9 40 40 20 20
Radiographic Film 12 12 1 3 40 40 20 20
Interpretation
Magnetic Particle (MT) 12 8 1 3 30 30 20 15
Yoke Testing 4 4 1 2 30 30 20 15
Ultrasonic (UT) 40 40 3 9 40 40 20 20
Testing 4 4 1 1 40 40 20 20
Longitudinal Wave Testing 24 16 1 3 40 40 20 15

Liquid Dye Penetrant (PT) 4 8 1 2 30 30 20 15
Solvent Removable 2 2 1 3 30 30 20 15
Penetrants
Leak Test (LT) 2
24
12
2
16
8
1
1.5
1.5
1
4
4
20
20
20
20
20
20
20
20
20
20
20
20




Bubble Testing
Pressure Change Testing Halogen Diode Testing
2
24
12
2
16
8
1
1.5
1.5
1
4
4
20
20
20
20
20
20
20
20
20
20
20
20




Visual Testing (VT) 24 16 3 6 40 40 20 20

NOTES:

6.0 FORMS

FORM 1

NONDESTRUCTIVE EXAMINATION PERSONNEL SURVEY FORM

Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority. Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority. Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority. Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority. Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority. Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority. Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority. Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority. Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority. Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority. Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority. Instructions: This form is designed to assist the Certifying Authority in recording and assigning the work experience, training, and education of a candidate for certification. Please complete each part of the form by supplying the requested information. If you should have any questions, please contact the Certifying Authority.
Name Name Name Name Date Date Date Date Date Date Date Date
Part I Work Experience Survey Part I Work Experience Survey Part I Work Experience Survey Part I Work Experience Survey Part I Work Experience Survey Part I Work Experience Survey Part I Work Experience Survey Part I Work Experience Survey Part I Work Experience Survey Part I Work Experience Survey Part I Work Experience Survey Part I Work Experience Survey
Please indicate the number of months of work experience you have in each inspection method listed for each employer. Please indicate the number of months of work experience you have in each inspection method listed for each employer. Please indicate the number of months of work experience you have in each inspection method listed for each employer. Please indicate the number of months of work experience you have in each inspection method listed for each employer. Please indicate the number of months of work experience you have in each inspection method listed for each employer. Please indicate the number of months of work experience you have in each inspection method listed for each employer. Please indicate the number of months of work experience you have in each inspection method listed for each employer. Please indicate the number of months of work experience you have in each inspection method listed for each employer. Please indicate the number of months of work experience you have in each inspection method listed for each employer. Please indicate the number of months of work experience you have in each inspection method listed for each employer. Please indicate the number of months of work experience you have in each inspection method listed for each employer. Please indicate the number of months of work experience you have in each inspection method listed for each employer.
Inspection Experience Inspection Experience Inspection Experience Inspection Experience Inspection Experience Inspection Experience Inspection Experience Inspection Experience Inspection Experience
Months Months Months Months Months Months Months Months Months
Date
(From-To)
Employer Reference VT VT RT UT MT PT ET LT PMI
TOTALS

FORM 1 (CONTINUED)

NONDESTRUCTIVE EXAMINATION PERSONNEL SURVEY FORM (CONTINUED)

Name Name Name Name Name Date Date Date Date Date Date Date Date Date Date Date Date Date
Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History Part II Certification History
Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified. Please indicate the inspection methods and certification level for which you have previously been or are currently certified.
Certification Certification Certification Certification Certification Certification Certification Certification Certification Certification Certification Certification Certification
Level (1,2,3) Level (1,2,3) Level (1,2,3) Level (1,2,3) Level (1,2,3) Level (1,2,3) Level (1,2,3) Level (1,2,3) Level (1,2,3) Level (1,2,3) Level (1,2,3) Level (1,2,3) Level (1,2,3)
Date Certified By: Certified By: Certified By: Certified By: VT VT RT RT UT UT MT MT PT ET ET LT PMI
Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey Part III Training Survey
Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed Please list all NDE Training completed
Method Method Method Method Method Method Method Method Method Method Method
DATE VT RT UT MT MT PT PT ET ET LT LT Hours Hours Hours Training
Organization
Training
Organization
Training
Organization

FORM 1 (CONTINUED)

NONDESTRUCTIVE EXAMINATION PERSONNEL SURVEY FORM

Name Name Name Name Name Name Name Date Date Date Date Date Date
DATE DATE VT RT UT MT PT PT ET LT Hours Hours Training
Organization
Part IV Educational Level Survey Part IV Educational Level Survey Part IV Educational Level Survey Part IV Educational Level Survey Part IV Educational Level Survey Part IV Educational Level Survey Part IV Educational Level Survey Part IV Educational Level Survey Part IV Educational Level Survey Part IV Educational Level Survey Part IV Educational Level Survey Part IV Educational Level Survey Part IV Educational Level Survey
DATE Institution or School Institution or School Institution or School Institution or School Institution or School Major Major Major Degree Degree Diploma Diploma
Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification. Please attach copies of all supporting documentation for training, education, and certification.

FORM 2

VISUAL ACUITY RECORD FORM

This is to certify that the visual acuity of has been examined and conforms with the following visual acuity criteria. This is to certify that the visual acuity of has been examined and conforms with the following visual acuity criteria. This is to certify that the visual acuity of has been examined and conforms with the following visual acuity criteria.
NOTE: Check either natural or corrected vision, as applicable. NOTE: Check either natural or corrected vision, as applicable. NOTE: Check either natural or corrected vision, as applicable.
Natural or corrected near vision in at least one eye such that individual is capable of reading a minimum Jaeger Number 1 (or equivalent) type and size letters at a distance of not less than 12 inches on a standard Jaeger eye chart. The ability to perceive an Ortho-Rater mini mum of 8 or similar test pattern is also acceptable. Natural or corrected near vision in at least one eye such that individual is capable of reading a minimum Jaeger Number 1 (or equivalent) type and size letters at a distance of not less than 12 inches on a standard Jaeger eye chart. The ability to perceive an Ortho-Rater mini mum of 8 or similar test pattern is also acceptable.
Natural or corrected far distance visual acuity of 20/30 or better. Natural or corrected far distance visual acuity of 20/30 or better.
Capable of distinguishing and differentiating contrast between colors used in the methods. Capable of distinguishing and differentiating contrast between colors used in the methods.
Are corrective lenses required for inspection duties? Yes No Are corrective lenses required for inspection duties? Yes No Are corrective lenses required for inspection duties? Yes No
Signature* Signature* Date
Title Title Title
State License or Registration No. State License or Registration No. State License or Registration No.
*Visual acuity examinations shall be conducted only by Licensed Physicians, Optometrists, or Registered Nurses. *Visual acuity examinations shall be conducted only by Licensed Physicians, Optometrists, or Registered Nurses. *Visual acuity examinations shall be conducted only by Licensed Physicians, Optometrists, or Registered Nurses.

FORM 3

SPECIMEN CERTIFICATE OF QUALIFICATION

INFLECTION POINT ENGINEERING, LLC
__________________ PLANT

Presents this CERTIFICATE
To

Having satisfied all of the qualification requirements listed in Inflection Point Engineering, LLC EP 15-3-2 is
hereby certified as a
INFLECTION POINT ENGINEERING, LLC
__________________ PLANT

Presents this CERTIFICATE
To

Having satisfied all of the qualification requirements listed in Inflection Point Engineering, LLC EP 15-3-2 is
hereby certified as a
INFLECTION POINT ENGINEERING, LLC
__________________ PLANT

Presents this CERTIFICATE
To

Having satisfied all of the qualification requirements listed in Inflection Point Engineering, LLC EP 15-3-2 is
hereby certified as a
Certifying Authority
On Behalf of Inflection Point Engineering, LLC
Level IIII Inspector
Dated Certificate Expiration Date Certificate No.

FORM 4

LEVEL III INSPECTORS’ MONITOR LOG

Name Method Level Audit Date Audit Date Location Performance
Log for Period Log for Period To To
Level III inspector Level III inspector Level III inspector