Section 13 — Electrical
Electrical Equipment Inspection and Testing Forms
IPE Engineering Practice IPE-EP-13-2-3
Document number: IPE-EP-13-2-3 · Section: 13 — Electrical
SCOPE
- This Practice covers Electrical Equipment Inspection and Testing Forms.
- Any deviation from this Practice must be approved by the procedure described in EP 1-1-3.
- A revision bar indicates all changes made to this Revision.
2.0 REFERENCES
The latest published edition of the following Standards and Codes shall be used with this Practice:
| STANDARDS AND PUBLICATIONS IPE Engineering Practices |
|---|
| EP 1-1-3 Deviations to the IPE Engineering Practices |
ELECTRICAL EQUIPMENT INSPECTION AND TESTING FORMS
The following Equipment Inspection and Testing Forms are attached:
- Transformer Visual Inspection (T1 )
- Grounding Systems (T2)
- Medium Voltage Circuit Breaker (T03)
- Protective Relay (T4)
- Transformer Electrical Test (T5)
- Power Cable (T6)
- Medium Voltage Starter (T7)
- Medium Voltage Motor and Motor Circuit (T8)
- Medium Voltage Load-Break Switches (T9)
- Low Voltage Switchgear Lineups (T10)
- Low Voltage Power Circuit Breaker (T11)
- 480 Volt Motor Control Center Lineups (T12)
- 480 Volt Motor Circuit (T13)
- Low Voltage (120/208) Power Systems (T14)
- Control, Instrumentation, and Alarm Wiring (T15)
- Battery System Inspection and Test Report (T16)
- Electric Motor Inspection and Test Form (T17)
- DC High Potential Test (T18)
- Medium Voltage Switchgear Lineups (T19)
- Medium Voltage Nema Class E2 Starter Lineups (T20)
- Uninterruptable Power Systems UPS (T21)
- Low Voltage Starter (T22)
- Generator Stator Insulation Testing Megger (T23)
- Generator Stator DC-Leakage (T24)
- Generator Rotor Winding Resistance Testing (T25)
- Generator Stator Winding RTD Measurements (T26)
- (at a later date) (T27)
- Visual And Mechanical Inspection ( T28)
- Static Shunt Exciter Systems Electrical Testing (T29)
- Medium Voltage Motor Control Center (MCC) Inspection and Testing (T30)
- Grounding Resistor Testing (T31)
Transformer Identification
TRANSFORMER VISUAL INSPECTION (T1)
| Transformer Tag Number: | Transformer Location: | Date: |
|---|
Nameplate Information
| Manufacturer: | Manufacturer: | Manufacturer: | Serial No: | Serial No: | Serial No: |
|---|---|---|---|---|---|
| KVA Rating: | Phase: 3 1 | Phase: 3 1 | Impedance: % | Impedance: % | Rise temp: oC |
| Primary voltage: | Primary voltage: | Volts [ Delta / Wye | Volts [ Delta / Wye | Rated Current: Amps | Rated Current: Amps |
| Secondary voltage: | Secondary voltage: | Volts [ Delta / Wye | Volts [ Delta / Wye | Rated Current: Amps | Rated Current: Amps |
| Transformer Design: | Free Breathing | Free Breathing | Sealed | Conservator | Conservator | Dry-conventional | Dry-conventional | Encapsulated |
|---|---|---|---|---|---|---|---|---|
| Cooling system type: | Cooling system type: | Self -dry type (AA) | Self -dry type (AA) | Self -dry type (AA) | Forced Air (FA) | Forced Air (FA) | Forced Oil (FOA) | Forced Oil (FOA) |
| Self cooled oil (OA) | Self cooled oil (OA) | Self cooled oil (OA) | Forced Air/ Dry-type (FA/AA) | Forced Air/ Dry-type (FA/AA) | Forced Air/ Dry-type (FA/AA) | Forced Air/ Dry-type (FA/AA) | ||
| Forced air/Oil filled (FA/OA) | Forced air/Oil filled (FA/OA) | Forced air/Oil filled (FA/OA) | Forced air/Forced oil/Oil filled (FA/FOA/OA) | Forced air/Forced oil/Oil filled (FA/FOA/OA) | Forced air/Forced oil/Oil filled (FA/FOA/OA) | Forced air/Forced oil/Oil filled (FA/FOA/OA) |
Tap Changer Voltage
| Tap | Voltage Setting | Tap | Voltage Setting | (Mark X for current tap setting) | (Mark X for current tap setting) |
|---|---|---|---|---|---|
| D-Y | Zig-Zag | ||||
| D-D | Other | ||||
| Y-Y | |||||
| Y-D |
Temperature/Pressure Gauges
| Winding Temp: oC | No Gauge | Maximum Temperature Indicator oC | Maximum Temperature Indicator oC | Maximum Temperature Indicator oC |
|---|---|---|---|---|
| Reset maximum temp. indicator?: | Yes | No | No | No |
| Liquid level : | No Gauge | Normal | Low | Low |
| Liquid temperature: oC | High | Normal | Low | Low |
| Transformer Internal Pressure: | No Gauge | As found? psig | As found? psig | Vacuum |
Extra
| Transformer Grounded properly?: | Yes | Not Connected | Not Connected | |
|---|---|---|---|---|
| Insulating Fluid Leakage?: | None | Yes | Location: | Location: |
| Transformer Condition: | Good | Fair | Poor | Poor |
Check Box
| Check nameplate, rating, impedance and taps | Check secondary terminal box for weather proofing | ||
|---|---|---|---|
| Check case, cooling fins, and switch for mechanical damage | Check transformer control box for weather proofing | ||
| Check tank, cooling fins, valves, fittings and gasket surfaces for oil leakage | Inspect transformer oil level | ||
| Check tightness of all bolting | Inspect temperature indicator and pressure vacuum gauge | ||
| Check primary terminal box for weather proofing | Inspect ground connections |
| Technician: | Sheet No.: |
|---|
Identification
GROUNDING SYSTEMS (T2)
| Identification / Location: | Date: |
|---|---|
| Equipment Designation: | Equipment Designation: |
Check Box
| Check ground rod accessibility | |
|---|---|
| Check corrosion resistant materials | |
| Check connection to equipment | |
| Check mechanical protection of grounding wire | |
| Check connections for tightness | |
| Check ground wire sizes and color identification | |
| Inspect all underground splices | |
| Inspect all internal foundation connections to ground (if any) |
| Type * | Location of ground tested | Resistance to ground - ohms | Check Continuity | Remarks |
|---|---|---|---|---|
* Type: 1-ROD, 2-LOOP, 3-GRID, 4-EQUIPMENT, 5-OTHER (SPECIFY)
| Grounding Condition: | Poor | Average | Good |
|---|
| Technician: | Sheet No.: |
|---|
Identification
MEDIUM VOLTAGE CIRCUIT BREAKER (T03)
| Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Date: |
|---|---|---|---|---|---|---|---|
| Substation / Circuit No.: | Substation / Circuit No.: | Manufacturer: | Manufacturer: | Manufacturer: | Serial No.: | Serial No.: | Serial No.: |
| Breaker Voltage Rating: | Breaker Voltage Rating: | Breaker Amp Rating: | Breaker Amp Rating: | Breaker Amp Rating: | Breaker MVA Interrupting Duty: | Breaker MVA Interrupting Duty: | Breaker MVA Interrupting Duty: |
| Breaker Type: | Vacuum | Vacuum | Air-Break | Oil-immersed | Oil-immersed | SF6Gas | SF6Gas |
Check Box
| Check breaker for proper alignment in cell | Inspect breaker parts for cleanliness and proper lubrication | ||
|---|---|---|---|
| Check for proper roll-in and roll-out of breaker | Inspect manual operation of breaker | ||
| Check breaker for mechanical damage | Inspect operation of mechanical trip function | ||
| Check for removal of blocking and jumpers | Inspect dc close and trip power for polarity and fuses | ||
| Check for tightness of all bolting | Inspect outgoing cable termination details | ||
| Check current transformer quantity and ratio | Inspect air or oil breaker contact surfaces, wipe, alignment and lubrication per manufacturer's instructions | ||
| Check components for identification | Inspect vacuum or SF6 gas contacts and mechanical adjustments per manufacturer's Instructions | ||
| Inspect operation of breaker drawout mechanisms including mechanical interlocks, position indicators, shutters and safety features. | Inspect operation of breaker drawout mechanisms including mechanical interlocks, position indicators, shutters and safety features. | Inspect operation of breaker drawout mechanisms including mechanical interlocks, position indicators, shutters and safety features. |
Test Insulation Resistance of circuit breaker, closed position: (2500V megger - 1 min.)
| Phase A-B: MEGOHMS | Phase A-G: MEGOHMS |
|---|---|
| Phase B-C: MEGOHMS | Phase B-G: MEGOHMS |
| Phase C-A: MEGOHMS | Phase C-G : MEGOHMS |
DC HIPOT test - Circuit breaker closed
| Test report attached | Final test voltage = |
|---|---|
| Test result acceptable | Remarks: |
(Vacuum breaker only ) Test vacuum bottle integrity
| (Overpotential test with breaker open. Caution -X- radiation potential, follow all MFGR. Instructions) | (Overpotential test with breaker open. Caution -X- radiation potential, follow all MFGR. Instructions) | (Overpotential test with breaker open. Caution -X- radiation potential, follow all MFGR. Instructions) |
|---|---|---|
| Phase A bottle OK | Phase B bottle OK | Phase C bottle OK |
Tests breaker contact resistance (Low resistance ohmmeter)
| Phase A | Phase B | Phase C |
|---|
Test operate breaker - Test position
| Close from all local/remote close devices |
|---|
| Trip from all local/remote trip devices, including protective relays |
Test operate breaker - Connected position
| Close from all local/remote close devices |
|---|
| Trip from all local/remote trip devices, including protective relays |
| Circuit Breaker Condition: | Poor | Average | Good |
|---|
| Technician: | Sheet No.: |
|---|
Identification
PROTECTIVE RELAY (T4)
| Tag Number / Location: | Tag Number / Location: | Date: |
|---|---|---|
| Substation / Circuit No.: | Air Temperature: | Relative Humidity: |
Relay Specification
| Relay Manufacturer: | Type: | Type: | Catalog: | Catalog: |
|---|---|---|---|---|
| Relay Use: | Characteristic: | Characteristic: | CT Ratio: /5 |
PT Ratio: |
| Ground/Neutral Relay Catalog No.: | Ground/Neutral Relay Catalog No.: | Ground/Neutral Inst. Trans. Ratio: | Ground/Neutral Inst. Trans. Ratio: | Ground/Neutral Inst. Trans. Ratio: |
Test and Check Box
| Phase designation | Phase designation | Phase designation | Phase designation | Phase designation | A | A | A | B | B | B | C | C | C | C | G/N | G/N | G/N |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| As found | As found | As left | As found | As left | As left | As found | As found | As left | As left | As found | As found | As left | |||||
| Settings | Settings | Time dial | Time dial | Time dial | |||||||||||||
| Settings | Settings | Instantaneous | Instantaneous | Instantaneous | |||||||||||||
| Settings | Settings | Current tap | Current tap | Current tap | |||||||||||||
| Settings | Settings | ||||||||||||||||
| Settings | Settings | Minimum | Minimum | Minimum | |||||||||||||
| Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: | Time Tests: |
| Circuit amps |
Circuit amps |
Relays amps | % of Setting | ||||||||||||||
| 1 | |||||||||||||||||
| 2 | |||||||||||||||||
| 3 | |||||||||||||||||
| 4 | |||||||||||||||||
| 5 | |||||||||||||||||
| Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: | Other Tests: |
| Targets / Seal-in | Targets / Seal-in | Targets / Seal-in | Targets / Seal-in | Targets / Seal-in | |||||||||||||
| Targets / Seal-in | Targets / Seal-in | Targets / Seal-in | Targets / Seal-in | Targets / Seal-in | |||||||||||||
| Maintenance Check | Maintenance Check | Contacts: | Contacts: | Contacts: | |||||||||||||
| Maintenance Check | Maintenance Check | Connections: | Connections: | Connections: | |||||||||||||
| Maintenance Check | Maintenance Check | Bearings: | Bearings: | Bearings: | |||||||||||||
| Maintenance Check | Maintenance Check | Mech.: | Mech.: | Mech.: | |||||||||||||
| Maintenance Check | Maintenance Check | Cleaning: | Cleaning: | Cleaning: | |||||||||||||
| Maintenance Check | Maintenance Check | ||||||||||||||||
| Maintenance Check | Maintenance Check | ||||||||||||||||
| Maintenance Check | Maintenance Check |
| Relay Condition: | Poor | Average | Good |
|---|
| Technician: | Sheet No.: |
|---|
Identification
TRANSFORMER ELECTRICAL TEST (T5)
| Transformer Tag Number: | Location: | Date: |
|---|
Nameplate Information
| Manufacturer: | Manufacturer: | Manufacturer: | Serial No: | Serial No: | Serial No: |
|---|---|---|---|---|---|
| KVA Rating: | Phase: 3 1 | Phase: 3 1 | Impedance: % | Impedance: % | Rise temp: oC |
| Primary voltage: | Primary voltage: | Volts [ Delta / Wye | Volts [ Delta / Wye | Rated Current: Amps | Rated Current: Amps |
| Secondary voltage: | Secondary voltage: | Volts [ Delta / Wye | Volts [ Delta / Wye | Rated Current: Amps | Rated Current: Amps |
As found condition:
| Oil temperature | Oil level | Tank pressure/vacuum |
|---|
Test oil sample from transformer (and primary switch, if applicable)
| Oil condition test report attached (dielectric, neutralization no., interfacial tension, color) | Oil condition test report attached (dielectric, neutralization no., interfacial tension, color) |
|---|---|
| Gas chromatograph test report attached | Gas chromatograph test report attached |
| Test results acceptable | Remarks |
Test Transformer Insulation Resistance
(10 minute dielectric absorption test -500V megger for 480V and below, 2500V megger for above 480V)
| 1 min. MegOhms | 10 min. MegOhms | Polarization index(10+1 Min) | Pass/Fail | |
|---|---|---|---|---|
| Primary- Ground | ||||
| Secondary- Ground | ||||
| Primary- Secondary |
Transformer AC power factor test
| Test report attached | Test report attached |
|---|---|
| Test result acceptable | Remarks: |
Tests ground resistance of transformer case (Fall-of-potential method)
Test operation of auxiliary devices
| Temperature alarm | Oil level alarm | Pressure relief alarm |
|---|---|---|
| Space heater alarm | Cooling fan operation | Sudden pressure relay |
Transformers taps:
| Set at tap position | Primary tap volts (from nameplate) |
|---|
| Transformer Condition: | Good | Fair | Poor |
|---|
| Technician: | Sheet No.: |
|---|
Identification
POWER CABLE (T6)
| Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Date: |
|---|---|---|---|---|---|---|---|
| Circuit No.: | Circuit No.: | From: | To: | To: | To: | Length: | Length: |
| Cable Description: | Cable Description: | UL/NEC type: | Manufacturer: | Manufacturer: | Manufacturer: | Voltage rating: | Voltage rating: |
| Wire Size: | Wire Size: | Ground wire size: | Insulating type: | Insulating type: | Insulating type: | Shielded Non-shielded | Shielded Non-shielded |
| Check cable size and rating | Check cable size and rating | Check cable size and rating | Inspect cable termination fitting | Inspect cable termination fitting | Inspect cable termination fitting | ||
| Check cable support systems | Check cable support systems | Check cable support systems | Inspect cable ground wire for proper termination | Inspect cable ground wire for proper termination | Inspect cable ground wire for proper termination | ||
| Check cable bending radius | Check cable bending radius | Check cable bending radius | Inspect cable lug for proper crimping and torque | Inspect cable lug for proper crimping and torque | Inspect cable lug for proper crimping and torque | ||
| Check cables for mechanical damage | Check cables for mechanical damage | Check cables for mechanical damage | Inspect cable splices (if any) | Inspect cable splices (if any) | Inspect cable splices (if any) | ||
| Check grounding of cable support system | Check grounding of cable support system | Check grounding of cable support system | Inspect cable stress cone (if shielded) | Inspect cable stress cone (if shielded) | Inspect cable stress cone (if shielded) |
Test Insulation Resistance - on reels
| 1000V Megger, 1 Min. (600V Cable) |
|---|
| 2500V Megger, 1 Min. (above 600 V, Non-shielded cable) |
| 2500V Megger, 10 Min. (dielectric absorption (shielded cable) |
| 1 min. MegOhms | (sheilded cable) 10 min. MegOhms | Polarization index (10+1 Min) | Pass/Fail | |
|---|---|---|---|---|
| Phase 1 to 2/3 G | ||||
| Phase 2 to 3/1 G | ||||
| Phase 3 to 1/2 G |
Test Conductor Continuity and Phasing- final position
| Continuity: | Phase 1 | Phase 2 | Phase 3 | Ground | Shield (if any) |
|---|---|---|---|---|---|
| Phasing: | Verify phase 1-2-3 relationship maintained between equipment | Verify phase 1-2-3 relationship maintained between equipment | Verify phase 1-2-3 relationship maintained between equipment | Verify phase 1-2-3 relationship maintained between equipment | Verify phase 1-2-3 relationship maintained between equipment |
| (Left-to- right, front-to-back, H1-H2-H3, T1-T2-T3, L1-L2-L3, etc.) | (Left-to- right, front-to-back, H1-H2-H3, T1-T2-T3, L1-L2-L3, etc.) | (Left-to- right, front-to-back, H1-H2-H3, T1-T2-T3, L1-L2-L3, etc.) | (Left-to- right, front-to-back, H1-H2-H3, T1-T2-T3, L1-L2-L3, etc.) | (Left-to- right, front-to-back, H1-H2-H3, T1-T2-T3, L1-L2-L3, etc.) | (Left-to- right, front-to-back, H1-H2-H3, T1-T2-T3, L1-L2-L3, etc.) |
Test Insulation Resistance - final position
| 1000V Megger, 1 Min. (600V Cable) |
|---|
| 5000V Megger, 10 Min. dielectric absorption (above 600Vcable) |
| 1 min. MegOhms | (above 600V) 10 min. MegOhms | Polarization index(10+1 Min) | Pass/Fail | |
|---|---|---|---|---|
| Phase 1 to 2/3 G | ||||
| Phase 2 to 3/1 G | ||||
| Phase 3 to 1/2 G |
DC Hipot test-final position, shielded cable only
| Test report attached | Final test voltage = |
|---|---|
| Test results acceptable | Remarks: |
Radiograph test of splices and terminations (shielded cable only)
| Radiographs attached | Remarks: |
|---|---|
| Radiographs acceptable |
| Technician: | Sheet No.: |
|---|
Identification
MEDIUM VOLTAGE STARTER (T7)
| Tag Number / Location: | Tag Number / Location: | Tag Number / Location: | Date: |
|---|---|---|---|
| Substation / Circuit No.: | Motor/ Load Identification: | Motor/ Load Service Description: | Motor/ Load Service Description: |
Starter Information
| Manufacturer: | Manufacturer: | Serial/ S.O. No.: | Serial/ S.O. No.: | Voltage Rating: | Voltage Rating: | Voltage Rating: | Amp Rating: |
|---|---|---|---|---|---|---|---|
| Fuse Type and Size: | Fuse Type and Size: | CT Ratio: | CT Ratio: | Overload Type: | Overload Type: | Overload Type: | Other: |
| Starter Type: | Vacuum | Vacuum | Air-Break | Air-Break | Oil-immersed | SF6Gas | SF6Gas |
Check Box
| Check starter for proper alignment in cell | Check components for identification | ||
|---|---|---|---|
| Check for proper roll-in and roll-out of starter | Inspect manual operation of starter | ||
| Check starter for mechanical damage | Inspect operation of mechanical trip function | ||
| Check for removal of blocking and jumpers | Inspect dc close and trip power for polarity and fuses | ||
| Check for tightness of all bolting | Inspect incoming/outgoing cable termination details | ||
| Inspect operation of starter drawout mechanisms including mechanical interlocks, position indicators, shutters and safety features | Inspect air or oil starter contact surfaces, wipe, alignment and lubrication per manufacturer's instructions | ||
| Inspect starter parts for cleanliness and proper lubrication | Inspect vacuum or SF6 gas contacts and mechanical adjustments per manufacturer's instructions | ||
| Check CPT and PT fuses and voltage ratings | Inspect ground connections to ground bus |
Test Insulation Resistance of circuit starter, closed position: (2500V megger - 1 min.)
| Phase A-B: MEGOHMS | Phase A-G: MEGOHMS |
|---|---|
| Phase B-C: MEGOHMS | Phase B-G: MEGOHMS |
| Phase C-A: MEGOHMS | Phase C-G: MEGOHMS |
| Motor + Feeder to GND MegOhms | Motor + Feeder to GND MegOhms |
Test insulation resistance of control wires (500V megger )
| C1 | C2 | C3 | C4 | C5 | C6 | C7 |
|---|
Tests starter contact resistance (Low resistance ohmmeter)
| Phase A | Phase B | Phase C |
|---|
Test CT and PT secondary circuits and calibrate and test any protective relays and meters
| CT current injection test | PT voltage injections test |
|---|---|
| Protective relay test sheet attached |
Test cabinet space heaters (if any)
| Verify space heaters and thermostat operation | Record space heater amps: |
|---|
Test operate starter - Test position
| Close from all local/remote close devices | Trip from all local/remote trip devices, including protective relays |
|---|
Test operate starter - Connected position
| Close from all local/remote close devices | Close from all local/remote close devices | Close from all local/remote close devices | Trip from all local/remote trip devices, including protective relays | Trip from all local/remote trip devices, including protective relays |
|---|---|---|---|---|
| Starter Condition: | Poor | Average | Average | Good |
| Technician: | Sheet No.: |
|---|
Identification
MEDIUM VOLTAGE MOTOR AND MOTOR CIRCUIT (T8)
| Plant Number/Unit: | Substation: | Substation: | Date: |
|---|---|---|---|
| Substation/MCC/Circuit No.: | Motor Tag Number / Identification: | Motor/Load Service Description: | Motor/Load Service Description: |
Motor Information
| Manufacturer: | Type / Style Serial No.: | Voltage Rating: | HP: |
|---|---|---|---|
| Full Load Amps: | Serv. Factor: | Rpm: | Cable Size: |
Check Box
| Inspect/service push button station | Check equipment for area classification conformance | ||
|---|---|---|---|
| Check motor/equipment rotation direction and speed | Check seals poured, breathers and drains installed | ||
| Check motor shaft and play and free rotation | Inspect contactor operation, cleanliness, adjustment and lubrication per the manufacturer's instructions | ||
| Check motor ground connections | Inspect main fuses, CT ratios, and overloads for proper size and type | ||
| Check CPT and starter coil ratings | Inspect wire terminations at motor and starter | ||
| Check size of power and control wires | Inspect P.F. capacitors installation (wire, fuses, etc.) | ||
| Check cable/conduit tagging | Inspect motor bearings and lubrication | ||
| Check nameplate- starter and control station | Inspect motor space heater installation |
Test Continuity of Wires
| T 2 | T 2 | T 3 | Gnd | C 1 | C 2 | C 3 | C 4 | C 5 | C 6 | C 7 |
|---|
Test Insulation Resistance - 10 Min.
| Motor Only | 1 min. MegOhms | 10 min. MegOhms | Polarization index (10+1 Min) | Pass/Fail |
|---|---|---|---|---|
| Phase 1 to 2/3 G | ||||
| Phase 2 to 1/3 G | ||||
| Phase 3 to 1/2 G | ||||
| Motor + Feeder to GND |
Test insulation resistance of control wires (500V megger )
| C1 | C2 | C3 | C4 | C5 | C6 | C7 |
|---|
Test overload protective device
| Overload setting | Curve | Other |
|---|---|---|
| Test @300% Amps | Trip time sec. | Acceptable (within curve) |
| Test @500% Amps | Trip time sec. | Acceptable (within curve) |
Test current transformers
| CT current injection test (verify current signal to current devices) | PT voltage injection test |
|---|
Tests starter- connected position - motor leads disconnected
| Close and trip starter from all control and protective devices | Close and trip starter from all control and protective devices |
|---|---|
| Verify motor space heater off when running | Record motor space heater amps |
Tests run motor (1 hour run-in for new motor)
| Check rotation | Record no load amps Amps | Record no load amps Amps | Record no load amps Amps |
|---|---|---|---|
| Check magnetic center | Bearing housing temp Amps | OB F | IB F |
| Check P.F. capacitor discharge | Bearing housing vibration | OB mils | IB mils |
| Technician: | Sheet No. |
|---|
Identification
MEDIUM VOLTAGE LOAD-BREAK SWITCHES (T9)
| Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Date: | Date: |
|---|---|---|---|---|---|---|---|---|---|
| Circuit No. | Circuit No. | Circuit No. | Manufacturer: | Manufacturer: | Manufacturer: | Serial No. | Serial No. | Serial No. | Serial No. |
| Voltage Rating: | Voltage Rating: | Voltage Rating: | Loadbreak Amp Rating: | Loadbreak Amp Rating: | Loadbreak Amp Rating: | Close and Latch Amp Rating: | Close and Latch Amp Rating: | Close and Latch Amp Rating: | Close and Latch Amp Rating: |
| Switch type: | Air-Break | Oil-immersed | Oil-immersed | SF6Gas | Vacuum | Vacuum | Fused | Fused | Unfused |
Check Box
| Check equipment for proper alignment and levelness | Inspect bus bolting for proper torque | ||
|---|---|---|---|
| Check foundation bolts or welds | Inspect switch insulator/ bushings for cleanliness | ||
| Check equipment for mechanical damage | Inspect ground connections to equipment | ||
| Check for removal of blocking and jumpers | Inspect air and oil switch contact surfaces, wipe, alignment, and lubrication per manufacturer's instruction | ||
| Check tightness of all bolting | Inspect switch operation mechanism, lubrication per manufacturer's instructions | ||
| If fused, check fuse size and voltage rating | Inspect switch viewing window | ||
| If outdoor, check enclosure for weatherproofing | Inspect incoming main cable termination details | ||
| If oil switch, check for oil leaks or seepage |
Test Insulation Resistance of switch, closed position: (2500V megger - 1 min.)
| Phase A-B: MEGOHMS | Phase A-G: MEGOHMS |
|---|---|
| Phase B-C: MEGOHMS | Phase B-G: MEGOHMS |
| Phase C-A: MEGOHMS | Phase C-G: MEGOHMS |
DC HIPOT test - Switch closed
| Test report attached | Final test voltage = |
|---|---|
| Test result acceptable | Remarks: |
Tests switch contact resistance (Low resistance ohmmeter)
| Phase A | Phase B | Phase C |
|---|
Tests ground resistance of switchgear ground bus (fall-of-potential method)
Test switch enclosure space heaters (if any)
| Verify space heater and thermostat operation | Record space heater amps |
|---|
(Vacuum switch only ) Test vacuum bottle integrity
| (Overpotential test with switch open. Caution: X- radiation potential, follow all manufacturer's instructions.) | (Overpotential test with switch open. Caution: X- radiation potential, follow all manufacturer's instructions.) | (Overpotential test with switch open. Caution: X- radiation potential, follow all manufacturer's instructions.) |
|---|---|---|
| Phase A bottle OK | Phase B bottle OK | Phase C bottle OK |
(Oil switch only) Test oil sample
| Oil condition test report attached (dielectric, neutralization number, interfacial tension, color) | Oil condition test report attached (dielectric, neutralization number, interfacial tension, color) |
|---|---|
| Gas chromatograph test report attached | Gas chromatograph test report attached |
| Test results acceptable | Remarks |
(SF6 switch only)
| Record gas pressure gauge reading: |
|---|
| Test gas pressure alarm (Do not vent SF6 gas - manually active switch or jumper alarm contacts) |
| Technician: | Sheet No.: |
|---|
Identification
LOW VOLTAGE SWITCHGEAR LINEUPS (T10)
| Identification / Location: | Identification / Location: | Date: |
|---|---|---|
| Substation / Circuit No.: | Manufacturer: | Serial No.: |
| Voltage Rating: | Bus Rating: | MVA Interrupting Duty: |
Check Box
| Check switchgear for proper alignment and levelness | Check components for identification | ||
|---|---|---|---|
| Check foundation bolts or welds | Inspect bus insulators for cleanliness | ||
| Check switchgear for mechanical damage | Inspect ground connections to ground bus | ||
| Check for removal of blocking and jumpers | Inspect bus bolting for proper torque | ||
| Check for tightness of all bolting | Inspect connections to high resistance ground unit | ||
| Check CPT and PT fuses and voltage ratings and ratios | Inspect main incoming termination details |
Test Insulation Resistance - Switchgear bus: (1000V megger - 1 min.)
| Phase A-B: MEGOHMS | Phase A-G: MEGOHMS |
|---|---|
| Phase B-C: MEGOHMS | Phase B-G: MEGOHMS |
| Phase C-A: MEGOHMS | Phase C-G: MEGOHMS |
Test insulation resistance - instrument transformers (Megohms - 500V megger)
| List | Primary | Secondary | List | Primary | Secondary |
Test CT and PT secondary circuits
| CT current injection test (verify current signal to current devices) |
|---|
| PT voltage injection test (verify voltage signal to voltage devices) |
Calibrate and test all protective relays and meters
| Protective relay test sheets attached |
|---|
| Microprocessor meter unit setup and function checked |
Tests high resistance ground fault unit
Tests ground resistance of switchgear ground bus (fall-of-potential method)
Tests switchgear space heaters (if any)
| Verify space heater and thermostat operation | Record space heater amps |
|---|
| Technician: | Sheet No.: |
|---|
Identification
LOW VOLTAGE POWER CIRCUIT BREAKER (T11)
| Identification / Location: | Identification / Location: | Identification / Location: | Identification / Location: | Date: | Date: | Date: |
|---|---|---|---|---|---|---|
| Substation / Circuit No.: | Substation / Circuit No.: | Manufacturer: | Manufacturer: | Serial No.: | Serial No.: | Serial No.: |
| Breaker Voltage Rating: | Breaker Voltage Rating: | Breaker Amp Rating: | Breaker Amp Rating: | Breaker MVA Interrupting Duty: | Breaker MVA Interrupting Duty: | Breaker MVA Interrupting Duty: |
| Breaker Type: | Power air break | Insulated case | Molded case | Molded case | Drawout | Fixed |
Check Box
| Check breaker for proper alignment in cell | Inspect breaker parts for cleanliness and proper lubrication | ||
|---|---|---|---|
| Check for proper roll-in and roll-out of breaker | Inspect manual operation of breaker | ||
| Check breaker for mechanical damage | Inspect operation of mechanical trip function | ||
| Check for removal of blocking and jumpers | Inspect cable termination details | ||
| Inspect breaker drawout mechanism, interlocks, shutters, and indicators | Inspect power air or oil breaker contact surfaces, wipe, alignment, and lubrication per manufacturer's instructions | ||
| Check for tightness of all bolting |
Test Insulation Resistance of circuit breaker, closed position: (1000V megger - 1 min.)
| Phase A-B: MEGOHMS | Phase A-G: MEGOHMS |
|---|---|
| Phase B-C: MEGOHMS | Phase B-G: MEGOHMS |
| Phase C-A: MEGOHMS | Phase C-G: MEGOHMS |
Tests breaker contact resistance (Low resistance ohmmeter)
| Phase A | Phase B | Phase C |
|---|
Test operate breaker - Test position
| Trip device type | Long time | Short time | Instantaneous | Ground |
|---|---|---|---|---|
| Full- current trip test- settings and test results attached | Full- current trip test- settings and test results attached | Full- current trip test- settings and test results attached | Full- current trip test- settings and test results attached | Full- current trip test- settings and test results attached |
| Verify operation of trip indicators | Verify operation of trip indicators | Verify operation of trip indicators | Verify operation of trip indicators | Verify operation of trip indicators |
Test operate breaker - Test position
| Close from all local/remote close devices |
|---|
| Trip from all local/remote trip devices, including protective relays (if any) |
Test operate breaker - Connected position
| Close from all local/remote close devices |
|---|
| Trip from all local/remote trip devices, including protective relays |
| Technician: | Sheet No.: |
|---|
Identification
480 VOLT MOTOR CONTROL CENTER LINEUPS (T12)
| Identification / Location: | Identification / Location: | Date: |
|---|---|---|
| Substation/MCC/Circuit No.: | Manufacturer: | Serial No.: |
| Bus Amp Rating: | KA Interrupting Duty: | Other: |
Check Box
| Check equipment for proper alignment and levelness | Check components for identification | ||
|---|---|---|---|
| Check base bolted to floor | Check CPT and PT fuses and voltage ratings | ||
| Check equipment for mechanical damage | Inspect bus insulators for cleanliness | ||
| Check for removal of temporary supports | Inspect ground connections to ground bus | ||
| Check door alignment and interlocks | Inspect bus bolting for proper torque | ||
| Check tightness of all bolting | Inspect incoming main cable termination details |
Test Insulation Resistance - Main bus (2500V Megger -1Min.)
| Phase A-B: MEGOHMS | Phase A-G: MEGOHMS |
|---|---|
| Phase B-C: MEGOHMS | Phase B-G: MEGOHMS |
| Phase C-A: MEGOHMS | Phase C-G: MEGOHMS |
Tests ground resistance of equipment ground bus (fall-of-potential method)
Note : See individual 480 volt motor circuit test sheets for each starter unit installed in this lineup.
The following test applies only to items that era not covered by other test sheets.
Test insulation resistance - instrument transformers (if any) (500V megger)
| List | Primary | Secondary | List | Primary | Secondary |
Test CT and PT secondary circuits
| CT current injection test (verify current signal to current devices) |
|---|
| PT voltage injection test (verify voltage signal to voltage devices) |
Calibrate and test any protective relays and meters
| Protective relay test sheet attached |
|---|
| Microprocessor meter unit setup and function checked |
Tests cabinet space heaters (if any)
| Verify space heaters and thermostat operation | Record space heater amps: |
|---|
Test power factor correction capacitors (if any)
| Energized capacitors and verify rated current draw | Record amps |
|---|---|
| Verify capacitor discharge resistor operation | Verify capacitor discharge resistor operation |
| Technician: | Sheet No.: |
|---|
Identification
480 VOLT MOTOR CIRCUIT (T13)
| Identification/Location: | Identification/Location: | Identification/Location: | Date: |
|---|---|---|---|
| Substation/Circuit No.: | Motor/Load Identification No.: | Motor/Load Service Description: | Motor/Load Service Description: |
Starter Information
| Manufacturer: | Type/Style/Cat. No.: | Nema Starter Size: | Breaker Type and Rating: |
|---|---|---|---|
| Fuse Type and Size: | Ct Ratio: | Overload Type/Heater: | Other: |
Motor Information
| Manufacturer: | Type/Style/Serial No.: | Voltage Rating: | Horsepower: |
|---|---|---|---|
| Full Load Current: | Service Factor: | Speed: | Feeder: |
Check Box
| Check motor/starter HP and voltage ratings | Check equipment for area classification conformance | ||
|---|---|---|---|
| Check motor/equipment rotation direction and speed | Check seals poured, breathers and drains installed | ||
| Check motor shaft and play and free rotation | Inspect contactor operation, cleanliness, adjustment, and lubrication per the manufacturer's instructions | ||
| Check motor ground connections | Inspect main fuses, CT ratios, and overloads for proper size and type | ||
| Check CPT and starter coil ratings | Inspect wire terminations at motor and starter | ||
| Check size of power and control wires | Inspect P.F. capacitors installation (wire, fuses, etc.) | ||
| Check cable/conduit tagging | Inspect motor bearings and lubrication | ||
| Check nameplate- starter and control station | Inspect motor space heater installation (if any) |
Test continuity of wires
| T 2 | T 2 | T 3 | Gnd | C 1 | C 2 | C 3 | C 4 | C 5 | C 6 | C 7 |
|---|
Test Insulation Resistance - 1000V Megger, 1 Min.
| Phase 1 to 2/3 G MegOhms | Motor Only to GND MegOhms |
|---|---|
| Phase 2 to 1/3 G MegOhms | Motor + Feeder to GND MegOhms |
| Phase 3 to 1/3 G MegOhms |
Test insulation resistance of control wires (500V megger )
| C1 | C2 | C3 | C4 | C5 | C6 | C7 |
|---|
Verify overload protective device
| Overload Heater | Amp Range | Other |
|---|
Tests starter- motor leads disconnected
| Close and trip starter from all control and protective devices | Close and trip starter from all control and protective devices |
|---|---|
| Verify motor space heater operation (if any) | Record motor space heater amps |
| Technician: | Contractor: | Sheet No.: |
|---|
Identification
LOW VOLTAGE (120/208) POWER SYSTEMS (T14)
| Identification / Location: | Identification / Location: | Identification / Location: | Date: |
|---|---|---|---|
| Equipment Description: | Equipment Description: | Equipment Description: | Equipment Description: |
| Panel board I.D. No.: | Panelboard Main Breaker Size: | Panelboard Voltage and Phase: | Panelboard Voltage and Phase: |
| Transformer I.D. No.: | Transformer KVA Size and No. of Phases: | Transformer Voltages (pri./sec.): | Transformer Voltages (pri./sec.): |
Check Box
| Check transformer KVA size, phase and voltage | Check wiring sizes vs. breaker sizes | ||
|---|---|---|---|
| Check panelboard voltage, phase and bus amps | Check for conformance to area classification and weatherproofing (if required) | ||
| Check panelboard main breaker size | Check seals poured, breathers and drains installed | ||
| Check panelboard branch breaker sizes and quantity | Inspect ground size and connection to transformer neutral and equipment cases |
||
| Check panelboard directory filled out and legible | Inspect transformer tap connections | ||
| Check wiring for conformance to color code | Inspect tightness of panelboard |
Test Insulation Resistance - Transformer (500V megger)
| Transformer primary feeder | A-B/C/G: | A-B/C/G: | B-A/C/G: | C-A/B/G: | (MEGOHMS) |
|---|---|---|---|---|---|
| Transformer primary windings | Transformer primary windings | MEGOHMS | MEGOHMS | MEGOHMS | MEGOHMS |
| Transformer secondary windings | Transformer secondary windings | MEGOHMS | MEGOHMS | MEGOHMS | MEGOHMS |
| Primary to grounded windings | Primary to grounded windings | MEGOHMS | MEGOHMS | MEGOHMS | MEGOHMS |
Test insulation resistance - Panelboard (500V megger)
| Panelboard incoming feeder | A-B/C/G: | A-B/C/G: | B-A/C/G: | C-A/B/G: | (MEGOHMS) |
|---|---|---|---|---|---|
| Panelboard bus (all breakers open) | Panelboard bus (all breakers open) | MEGOHMS | MEGOHMS | MEGOHMS | MEGOHMS |
Test insulation resistance - branch circuits to ground (500V megger)
| Ckt. 1 | Ckt. 7 | Ckt. 13 | Ckt. 19 | Ckt. 25 |
|---|---|---|---|---|
| Ckt. 2 | Ckt. 8 | Ckt. 14 | Ckt. 20 | Ckt. 26 |
| Ckt. 3 | Ckt. 9 | Ckt. 15 | Ckt. 21 | Ckt. 27 |
| Ckt. 4 | Ckt. 10 | Ckt. 16 | Ckt. 22 | Ckt. 28 |
| Ckt. 5 | Ckt. 11 | Ckt. 17 | Ckt. 23 | Ckt. 29 |
| Ckt. 6 | Ckt. 12 | Ckt. 18 | Ckt. 24 | Ckt. 30 |
Transformer taps
| Set at tap position | Primary tap volts = (from nameplate) | Primary tap volts = (from nameplate) |
|---|---|---|
| Measured panelboard voltage: | Unloaded Volts | Loaded Volts |
Load balance (transformer secondary or panelboard feeder)
| Measured amps: | Phase A: Amps | Phase B: Amps | Phase C: Amps |
|---|
| Technician: | Sheet No.: |
|---|
Identification
CONTROL, INSTRUMENTATION AND ALARM WIRING (T15)
| Identification / Location: | Date: |
|---|---|
| Equipment Designation: | Equipment Designation: |
Check Box
| Check items for conformance to area classification | |
|---|---|
| Check wiring for conformance to color code and identification | |
| Check terminal strips and/or wiring for proper identification | |
| Check all junction boxes for proper identification | |
| Check for adequate unions, seals, breathers and drains | |
| For direct process-connected devices, check for double seals or barriers to process breakthrough | |
| Check conduits for proper tags |
Test Insulation Resistance
Function Check
| Test each device in circuit by actuating under simulated operating conditions |
|---|
| Verify proper operation of auxiliary items |
| Item Number | Check Item Completed | Insulation Resistance Megohms | Function Check Completed | Remarks |
|---|---|---|---|---|
| Technician: | Sheet No.: |
|---|
Identification
BATTERY SYSTEM INSPECTION AND TEST REPORT (T16)
| Identification / Location: | Date: |
|---|---|
| Equipment to Be Tested: | Equipment to Be Tested: |
| Cell No | Cell Volts | Specific Gravity | Water Added | Cell | Cell | Specific Gravity | Water Added | Cell | Cell Volts | Specific Gravity | Water Added |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Cell No | Cell Volts | Specific Gravity | Water Added | No | Volts | Specific Gravity | Water Added | No | Cell Volts | Specific Gravity | Water Added |
| 1 | 21 | 41 | |||||||||
| 2 | 22 | 42 | |||||||||
| 3 | 23 | 43 | |||||||||
| 4 | 24 | 44 | |||||||||
| 5 | 25 | 45 | |||||||||
| 6 | 26 | 46 | |||||||||
| 7 | 27 | 47 | |||||||||
| 8 | 28 | 48 | |||||||||
| 9 | 29 | 49 | |||||||||
| 10 | 30 | 50 | |||||||||
| 11 | 31 | 51 | |||||||||
| 12 | 32 | 52 | |||||||||
| 13 | 33 | 53 | |||||||||
| 14 | 34 | 54 | |||||||||
| 15 | 35 | 55 | |||||||||
| 16 | 36 | 56 | |||||||||
| 17 | 37 | 57 | |||||||||
| 18 | 38 | 58 | |||||||||
| 19 | 39 | 59 | |||||||||
| 20 | 40 | 60 |
| Temp-Electrolyte: | Spec. Gravity: | DC Volts Charge: |
|---|---|---|
| DC Amps-Charge: | Ground: | DC Volts -Output: |
| Technician: | Sheet No.: |
|---|
Identification
ELECTRIC MOTOR INSPECTION AND TEST FORM (T17)
| Plant Number/Unit: | Substation: | Date: |
|---|---|---|
| Motor Tag Number/Identification: | Motor/ Load Service Description: | Motor/ Load Service Description: |
Motor Information
| Manufacturer: | Style/Type/ Frame and Serial No.: | Voltage Rating: | HP: |
|---|---|---|---|
| Full Load Amps: | Serv. Factor: | Rpm: | Cable Size: |
Check Box
| Inspect contactor operation | Inspect main and control fuses | ||
|---|---|---|---|
| Check operation of main switch | Inspect/clean/replace air filters | ||
| Inspect wire cable connections | Inspect motor space heaters | ||
| Perform operational test on starter | Check motor ground connections | ||
| Inspect/ service push button | Check O.L. heaters for proper size |
Test insulation resistance of control wires (500V megger )
| C1 | C2 | C3 | C4 | C5 | C6 | C7 |
|---|
Test Insulation Resistance of 480 Volt motor: (1000V megger - 1 min.)
| Phase 1to 2/3/G: MEGOHMS | Motor only to GRD.: MEGOHMS |
|---|---|
| Phase 2 to 1/3/G: MEGOHMS | Motor Phases 1-2: MEGOHMS |
| Phase 3 to 1/2/G: MEGOHMS | Motor Phases 2-3: MEGOHMS |
| Motor + Feeder to GND MEGOHMS | Motor Phases 3-1: MEGOHMS |
Test Insulation Resistance of 2400 Volt motor: (2500V megger )
| Phase 1to 2/3/G: MEGOHMS | Motor only to GRD.: MEGOHMS |
|---|---|
| Phase 2 to 1/3/G: MEGOHMS | Motor Phases 1-2: MEGOHMS |
| Phase 3 to 1/2/G: MEGOHMS | Motor Phases 2-3: MEGOHMS |
| Motor + Feeder to GND MEGOHMS | Motor Phases 3-1: MEGOHMS |
| Technician: | Sheet No.: |
|---|
Identification
DC HIGH POTENTIAL TEST (T18)
| Identification/Location: | Identification/Location: | Identification/Location: | Date: |
|---|---|---|---|
| Equipment to Be Tested: | Equipment to Be Tested: | Equipment to Be Tested: | Equipment to Be Tested: |
| Substation/Circuit No.: | Equipment Voltage Rating: | Final Test Voltage and Hold Time: | Final Test Voltage and Hold Time: |
Check Box
| Check satisfactory insulation resistance test performed | |
|---|---|
| Check equipment prepared for DC hipot | |
| Check devices not rated for hipot voltage have been disconnected | |
| Check all safety barriers in place and area roped of (including opposite end of cables) | |
| Check for adequate grounding tools and high voltage gloves |
Test Results and Leakage Graph
| Time (min) | ||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Volts (KV) | ||||||||||||||||||
| amp ph. A | ||||||||||||||||||
| amp ph. B | ||||||||||||||||||
| amp ph. C |
Plot micro amps for each phase from table above.
| Test Equipment Used: | Brand: | Calibration Date: |
|---|
| Technician: | Sheet No.: |
|---|
Identification
MEDIUM VOLTAGE SWITCHGEAR LINEUPS (T19)
| Identification / Location: | Identification / Location: | Identification / Location: | Date: |
|---|---|---|---|
| Substation / Circuit No.: | Manufacturer: | Serial No. | Serial No. |
| Voltage Rating: | Bus Rating: | MVA Interrupting Duty: | MVA Interrupting Duty: |
Check Box
| Check switchgear for proper alignment and levelness | Inspect bus bolting for proper torque | ||
|---|---|---|---|
| Check foundation bolts or welds | Inspect bus insulators for cleanliness | ||
| Check switchgear for mechanical damage | Inspect ground connections to ground bus | ||
| Check for removal of blocking and jumpers | Check for tightness of all bolting | ||
| Inspect pt disconnect and grounding mechanisms | Inspect connections to high resistance ground unit | ||
| Check CPT and PT fuses and voltage ratings | Inspect dc close and trip power for polarity and fuses | ||
| Check components for identification | Inspect main incoming termination details |
Test Insulation Resistance - Switchgear bus: (2500V megger - 1 min.)
| Phase A-B: MEGOHMS | Phase A-G: MEGOHMS |
|---|---|
| Phase B-C: MEGOHMS | Phase B-G: MEGOHMS |
| Phase C-A: MEGOHMS | Phase C-G: MEGOHMS |
DC HIPOT test - Switchgear bus
| Test report attached | Final test voltage = |
|---|---|
| Test result acceptable | Remarks: |
Test insulation resistance - instrument transformers (500V megger LV side, 2500V megger HV side)
| List | LV Megs | HV Megs | List | LV Megs | HV Megs |
Test CT and PT secondary circuits
| CT current injection test (Verify current signal to current devices) |
|---|
| PT voltage injection test (Verify voltage signal to voltage devices) |
Calibrate and test all protective relays and meters
| Protective relay test sheet attached |
|---|
| Microprocessor meter unit setup and function checked |
Tests high resistance ground fault unit
Tests ground resistance of switchgear ground bus (fall-of-potential method)
Tests switchgear space heaters (if any)
| Verify space heater and thermostat operation | Record space heater amps |
|---|
| Technician: | Sheet No.: |
|---|
Identification
MEDIUM VOLTAGE NEMA CLASS E2 STARTER LINEUPS (T20)
| Identification / Location: | Identification / Location: | Identification / Location: | Date: |
|---|---|---|---|
| Substation/MCC/Circuit No. | Manufacturer: | Serial No. | Serial No. |
| Voltage Rating | Bus Rating | MVA Interrupting Duty | MVA Interrupting Duty |
Check Box
| Check equipment for proper alignment | Check components for identification | ||
|---|---|---|---|
| Check base bolted to floor | Inspect bus bolting for proper torque | ||
| Check equipment for mechanical damage | Inspect bus insulators for cleanliness | ||
| Check for removal of blocking and jumpers | Inspect ground connections to ground bus | ||
| Check tightness of all bolting | Inspect pt disconnect and grounding mechanics | ||
| Check CPT and PT fuses and voltage ratings | Inspect incoming main cable termination details |
Test Insulation Resistance - Main bus (2500V Megger -1Min.)
| Phase A-B: MEGOHMS | Phase A-G: MEGOHMS |
|---|---|
| Phase B-C: MEGOHMS | Phase B-G: MEGOHMS |
| Phase C-A: MEGOHMS | Phase C-G: MEGOHMS |
Tests ground resistance of equipment ground bus (fall-of-potential method)
Note : See individual motor circuit test sheets for each starter unit installed in this lineup. See separate load break switch test sheets for any switches installed in this lineup. The following test applies only to items that era not covered by other test sheets.
Test insulation resistance - instrument transformers (if any) (500V megger LV side, 2500V megger HV side)
| List | LV Megs | HV Megs | List | LV Megs | HV Megs |
Test CT and PT secondary circuits
| CT current injection test | PT voltage injection test |
|---|
Calibrate and test any protective relays and meters
| Protective relay test sheet attached |
|---|
| Microprocessor meter unit setup and function checked |
Tests cabinet space heaters (if any)
| Verify space heaters and thermostat operation | Record space heater amps: |
|---|
| Technician: | Sheet No.: |
|---|
Identification
UNINTERRUPTABLE POWER SYSTEMS UPS (T21)
| Identification / Location: | Date: |
|---|---|
| Equipment Designation: | Equipment Designation: |
| Nameplate Data | Nameplate Data | Nameplate Data | Nameplate Data | Nameplate Data | Nameplate Data |
|---|---|---|---|---|---|
| Manufacturer: | Model #: | Serial Number | |||
| KVA/KW: | |||||
| Input | |||||
| Voltage: | Hz: | Number of Wires: | |||
| Amps Nominal: | Amps Max: | Number of Phases: | |||
| DC | |||||
| Voltage: | Max Amps: | ||||
| Output | |||||
| Voltage: | Hz: | Number of Wires: | |||
| Amps Maximum: | KVA/KW | Number of Phases: | |||
| Power Factor: | |||||
| Battery | |||||
| Manufacturer: | Model: | Type: | |||
| Number of Cells: | Number of Jars: | Number of Strings: | |||
| Other: |
Check Box
| Compare equipment nameplate information with drawings and specifications | Test DC undervoltage trip level on inverter input breaker. Set according to manufacturer's published data | ||
|---|---|---|---|
| Inspect physical and mechanical condition. | Verify that filters are in place and/or vents are clear | ||
| Check for correct anchorage, required area clearances and alignment. |
Test static transfer from inverter to bypass and back. Use normal load, if possible. |
||
| Verify that fuse sizes and types correspond to drawings | Test all electrical and mechanical interlock systems for correct operation and sequencing |
||
| Check operation of forced ventilation | Torque all bolted electrical connections | ||
| Test alarm circuits | Verify sync indicators for static switch and bypass switches | ||
| Verify free-running frequency of oscillator |
Electrical Tests
| Bolted Connection Resistance in microhms | Bolted Connection Resistance in microhms | Bolted Connection Resistance in microhms | Bolted Connection Resistance in microhms | Bolted Connection Resistance in microhms | Bolted Connection Resistance in microhms | Bolted Connection Resistance in microhms | Bolted Connection Resistance in microhms | Bolted Connection Resistance in microhms | Bolted Connection Resistance in microhms | Bolted Connection Resistance in microhms |
|---|---|---|---|---|---|---|---|---|---|---|
| Phase A | Phase A | Phase B | Phase B | Phase C | Phase C | Neutral | Neutral | Ground | Ground | |
| Line | As found | As left | As found | As left | As found | As left | As found | As left | As found | As left |
| Line | ||||||||||
| Load | ||||||||||
| Bypass | ||||||||||
| Battery | ||||||||||
| Other |
| UPS Overall Condition: | Poor | Average | Good |
|---|
| Technician: | Sheet No.: |
|---|
Identification
LOW VOLTAGE STARTER (T22)
| Tag Number / Location: | Tag Number / Location: | Tag Number / Location: | Date: |
|---|---|---|---|
| Substation / Circuit No.: | Motor/ Load Identification: | Motor/ Load Service Description: | Motor/ Load Service Description: |
Starter Information
| Manufacturer: | Serial/ S.O. No.: | Voltage Rating: | Amp Rating: |
|---|---|---|---|
| Fuse Type and Size: | CT Ratio: | Overload Type: | Other: |
| Starter Type: Vacuum | Vacuum | Air-Break | Oil-immersed |
Check Box
| Check starter for proper alignment in cell. | Check components for identification. | ||
|---|---|---|---|
| Check for proper roll-in and roll-out of starter. | Inspect manual operation of starter. | ||
| Check starter for mechanical damage. | Inspect operation of mechanical trip function. | ||
| Check for removal of blocking and jumpers. | Inspect dc close and trip power for polarity and fuses. | ||
| Check for tightness of all bolting. | Inspect incoming/outgoing cable termination details. | ||
| Inspect operation of starter drawout mechanisms including mechanical interlocks, position indicators, shutters and safety features. | Inspect air or oil starter contact surfaces, wipe, alignment and lubrication per manufacturer's instructions. | ||
| Inspect starter parts for cleanliness and proper lubrication. | Inspect ground connections to ground bus. | ||
| Check CPT and PT fuses and voltage ratings. |
Test Insulation Resistance of circuit starter, closed position: (1000Vdc megger - 1 min.)
| Phase A-B: MEGOHMS | Phase A-G: MEGOHMS |
|---|---|
| Phase B-C: MEGOHMS | Phase B-G: MEGOHMS |
| Phase C-A: MEGOHMS | Phase C-G: MEGOHMS |
| Motor + Feeder to GND MegOhms | Motor + Feeder to GND MegOhms |
Test insulation resistance of control wires (500V megger )
| C1 | C2 | C3 | C4 | C5 | C6 | C7 |
|---|
Tests starter contact resistance (Low resistance ohmmeter)
| Phase A | Phase B | Phase C |
|---|
Test CT and PT secondary circuits and calibrate and test any protective relays and meters
| CT current injection test | PT voltage injections test |
|---|---|
| Protective relay test sheet attached |
Test cabinet space heaters (if any)
| Verify space heaters and thermostat operation | Record space heater amps: |
|---|
Test operate starter - Test position
| Close from all local/remote close devices | Trip from all local/remote trip devices, including protective relays |
|---|
Test operate starter - Connected position
| Close from all local/remote close devices | Close from all local/remote close devices | Close from all local/remote close devices | Trip from all local/remote trip devices, including protective relays | Trip from all local/remote trip devices, including protective relays |
|---|---|---|---|---|
| Starter Condition: | Poor | Average | Average | Good |
| Technician: | Sheet No.: |
|---|
Identification
GENERATOR STATOR INSULATION TESTING MEGGER (T23)
| Identification / Location | Date |
|---|---|
| Generator Identification No. | Generator Identification No. |
Generator Information
| Manufacturer | Type / Style/ Serial No. | Voltage Rating | MVA |
|---|---|---|---|
| Full Load Current | Full Load Current | Service Factor | Service Factor |
DC Insulation Resistance (M-ohms)
| Voltage: | Volts | ||
|---|---|---|---|
| Time Minutes |
A- LEFT South | B - CENT. | C- RIGHT North |
| 1 | |||
| 5 | |||
| 10 | |||
| PI |
High Voltage Proof Test (one minute test on each phase with the other phases grounded)
| Rated Voltage (E) | Rated Voltage (E) | KVAC | ||
|---|---|---|---|---|
| Test at: | Test at: | Test at: | Recommended test voltage: | Recommended test voltage: |
| 60 HZ | AC test voltage (60 HZ) | KV | ||
| DC | DC test voltage | KV | ||
| Actual test voltage | KVDC |
| Left | Center | Right | |
|---|---|---|---|
| Passed test at | |||
| Failed test at | |||
| Surge test |
| Technician: | Sheet No.: |
|---|
Identification
GENERATOR STATOR DC-LEAKAGE (T24)
| Identification / Location | Date |
|---|---|
| Generator Identification No. | Generator Identification No. |
Generator Information
| Manufacturer | Type / Style/ Serial No. | Voltage Rating | MVA |
|---|---|---|---|
| Full Load Current | Service Factor | Speed |
| % of 10 KV | "C" Phase LEFT | "B" Phase CENTER | "A" Phase RIGHT | "C" Phase LEFT | "B" Phase CENTER | "A" Phase RIGHT | "C" Phase LEFT | "B" Phase CENTER | "A" Phase RIGHT |
|---|---|---|---|---|---|---|---|---|---|
| % of 10 KV | Time | KV | uA | Time | KV | uA | Time | KV | uA |
| 1 | 1 | 1 | |||||||
| 2 | 2 | 2 | |||||||
| 3 | 3 | 3 | |||||||
| 4 | 4 | 4 | |||||||
| 5 | 5 | 5 |
| Megohms @ | KV | Micro Amp Leakage @ | Micro Amp Leakage @ | KVDC | ||
|---|---|---|---|---|---|---|
| C-Left | B-Center | A-Right | C-Left | B-Center | B-Center | A-Right |
| Technician: | Sheet No.: |
|---|
Identification
GENERATOR ROTOR WINDING RESISTANCE TESTING (T25)
| Identification / Location | Date |
|---|---|
| Generator Identification No. | Generator Identification No. |
Generator Information
| Manufacturer | Type / Style/ Serial No. | Voltage Rating | MVA |
|---|---|---|---|
| Full Load Current | Full Load Current | Service Factor | Service Factor |
| Turbine End | Turbine End | Turbine End |
|---|---|---|
| C- 3 | B-2 | A - 1 |
| Collector End | Collector End | Collector End |
| C - 3 | B - 2 | A - 1 | |
|---|---|---|---|
| Resistance @ OC | |||
| Resistance Corrected to 25OC | |||
| Factory Resistance @ 25OC |
| Technician: | Sheet No.: |
|---|
Identification
GENERATOR STATOR WINDING RTD MEASUREMENTS (T26)
| Identification / Location | Date |
|---|---|
| Generator Identification No. | Generator Identification No. |
Generator Information
| Manufacturer | Type / Style/ Serial No. | Voltage Rating | MVA |
|---|---|---|---|
| Full Load Current | Full Load Current | Service Factor | Service Factor |
TE Terminal Board
| RTD Number | Resistance after HI POT | Resistance after HI POT | Resistance after HI POT | Resistance after HI POT | Indicated Temperature |
Indicated Temperature |
Position |
|---|---|---|---|---|---|---|---|
| RTD Number | R-W | R-W | W-W | RW-WW | Indicated Temperature |
Indicated Temperature |
Position |
| RTD Number | R-W | R-W | W-W | RW-WW | OF | OC | Position |
CE Terminal Board
| RTD Number | Resistance after HI POT | Resistance after HI POT | Resistance after HI POT | Resistance after HI POT | Indicated Temperature |
Indicated Temperature |
Position |
|---|---|---|---|---|---|---|---|
| RTD Number | R-W | R-W | W-W | RW-WW | Indicated Temperature |
Indicated Temperature |
Position |
| RTD Number | R-W | R-W | W-W | RW-WW | OF | OC | Position |
| Technician: | Sheet No.: |
|---|
(T27)
Identification
VISUAL AND MECHANICAL INSPECTION ( T28)
| Identification / Location | Date |
|---|---|
| Equipment Designation | Equipment Designation |
Nameplate Data
| Manufacturer: | Model Number: | Serial Number: | |||
|---|---|---|---|---|---|
| KVA/KW: | |||||
| INPUT | |||||
| Voltage: | Hz: | Number of Wires: | |||
| DC | |||||
| Amps Nominal: | Amps Max: | Number of Phases: | |||
| Voltage | Max Amps: | ||||
| OUTPUT | |||||
| Voltage: | Hz: | Number of Wires: | |||
| Amps Maximum: | KVA/KW | Number of Phases: | |||
| Power Factor: |
Check Box
| Compare equipment nameplate information with drawings and specifications. | Inspect terminals for loose or broken connections, or burned insulation. | ||
|---|---|---|---|
| Inspect Physical and mechanical condition. | Verify that filters are in place and/or vents are clear. | ||
| Check for correct anchorage, required area clearances, and alignment. | Check for proper operation of the cabinet strip heater and thermostat. | ||
| Verify that fuse sizes and types correspond to drawings. | Verify all installed potentiometers and rheostats ohm value are specified on the interconnect diagram. | ||
| Check operation of forced ventilation. | Torque all bolted electrical connections. | ||
| Test alarm circuits. | Check for proper operation of the cabinet light and convenience outlet. | ||
| Inspect all indication devices for proper operation. | Verify protective relay settings as indicated on the setting tables. | ||
| Inspect all parts for evidence overheating. | Check for safety hazards missing parts, loose wires, etc. |
Exciter
| Overall Condition: | Poor | Average | Good |
|---|
| Technician: | Sheet No.: |
|---|
IDENTIFICATION
STATIC SHUNT EXCITER SYSTEMS ELECTRICAL TESTING (T29)
| Identification / Location | Date |
|---|---|
| Equipment Designation | Equipment Designation |
Nameplate Data
| Manufacturer: | Model Number: | Serial Number: | |||
|---|---|---|---|---|---|
| KVA/KW: | |||||
| INPUT | |||||
| Voltage: | Hz: | Number of Wires: | |||
| Amps Nominal: | Amps Max: | Number of Phases: | |||
| DC | |||||
| Voltage | Max Amps: | ||||
| OUTPUT | |||||
| Voltage: | Hz: | Number of Wires: | |||
| Amps Maximum: | KVA/KW | Number of Phases: | |||
| Power Factor: |
Test Insulation Resistance - on power feeder cables (See EE-PM-011 procedure Table 11-1 for test voltages)
| Test report attached | Test result acceptable |
|---|
Bolted Connection Resistance in micro ohms (across each breaker, fuse holder, contactor)
| Test report attached | Test result acceptable |
|---|
Test CT and PT secondary circuits
| CT current injection test ( Verify current signal to current devices) |
|---|
| PT voltage injection test ( Verify voltage signal to voltage devices) |
Calibrate and test all protective relays and meters
Perform System Alarm Tests
Verify the Auto/Man Circuits
Perform Shutdown and Interlock Tests
Perform Exciter Control Function Tests (See EE-PM-011 procedure Section 1.3)
| Test result acceptable (Turbine Stopped) | Test result acceptable (Turbine Running Generator Off-Line) |
|---|---|
| Test result acceptable (Turbine Running- Generator On-line) | Test result acceptable (Turbine Running- Generator On-line) |
| Remarks: | Remarks: |
Exciter
| Overall Condition: | Poor | Average | Good |
|---|
| Technician: | Sheet No.: |
|---|
MEDIUM VOLTAGE MOTOR CONTROL CENTER (MCC) INSPECTION AND TESTING (T30)
Identification
| Identification / Location | Identification / Location | Identification / Location | Date |
|---|---|---|---|
| Substation/MCC/Circuit No. | Manufacturer | Serial No. | Serial No. |
| Bus Amp Rating | KA Interrupting Duty | Other | Other |
Check Box
| Compare nameplate data with drawings and specs. | Verify fuse, circuit breaker sizes and types. | ||
|---|---|---|---|
| Inspect physical and mechanical condition. | Verify PT and CT ratios. | ||
| Inspect for evidence of moisture, heating or corona. | Inspect bus insulators for cleanliness. | ||
| Verify appropriate anchorage, correct alignment and clearance. | Inspect ground connections to ground bus. | ||
| Check bus connections. | Inspect all mechanical indicating devices. | ||
| Inspect door panels and sections for corrosion, dents and hardware. | Check mechanical interlocks details. |
Test Insulation Resistance - Main Bus and Bus Sections (2500 Vdc Megger - in Megaohms @)
| Phase A-B: MEGOHMS | Phase A-G: MEGOHMS |
|---|---|
| Phase B-C: MEGOHMS | Phase B-G: MEGOHMS |
| Phase C-A: MEGOHMS | Phase C-G: MEGOHMS |
Tests ground resistance of equipment ground bus (fall-of-potential method)
Note : See individual 2.4kV volt motor circuit test sheets for each starter unit installed in this lineup.
The following test applies only to items that are not covered by other test sheets.
Test insulation resistance - instrument transformers (if any) (500V megger)
| List | Primary | Secondary | List | Primary | Secondary |
Test CT and PT secondary circuits
| CT current injection test (Verify current signal to current devices) |
|---|
| PT voltage injection test (Verify voltage signal to voltage devices) |
Calibrate and test any protective relays and meters
| Protective relay test sheet attached |
|---|
| Microprocessor meter unit setup and function checked |
Tests cabinet space heaters (if any)
| Verify space heaters and thermostat operation | Record space heater amps: |
|---|
| Technician: | Sheet No.: |
|---|
GROUNDING RESISTOR TESTING (T31)
Identification
| Identification / Location: | Identification / Location: | Date: |
|---|---|---|
| Substation / Circuit No. | Manufacturer: | Serial No. |
| Resistor Voltage Rating | Resistor Amp Rating | Resistor Ohm / Duty in seconds |
| Resistor Type: Low Resistance High Resistance Open Frame Enclosed Other | Resistor Type: Low Resistance High Resistance Open Frame Enclosed Other | Resistor Type: Low Resistance High Resistance Open Frame Enclosed Other |
Visual Inspection Check Box
| Compare equipment nameplate information with drawings & specifications | Check ground circuit from the transformer neutral bushing to the ground resistor and to earth ground point. |
||
|---|---|---|---|
| Inspect enclosure and accessories for cleanliness and damage |
Checked for cracked insulators or bushings | ||
| Check wiring signs of damage from heat or overloads | Verify the CT ( if provided) ratio and all connection to the Junction Box. |
||
| Check the enclosure for signs or damage from wheather or rodents. |
Inspect electrical connections for discoloration and degradation. |
||
| Inspect for loose connections, tighten as required. | Check Neutral and Ground connections properly tagged. |
||
| Check all foreign debris vacuumed from enclosure | Check high voltage cable properly routed. |
Resistor Stack DC Insulation Resistance to protective enclosure: (See EE-PM-013 procedure Table 13-2 for test voltages)
| Mega Ohms | Test Result Acceptable |
|---|
Resistor Assembly DC Insulation Resistance to the system ground : (See EE-PM-013 procedure Table 13-2 for test voltages)
| Mega Ohms | Test Result Acceptable |
|---|
Resistance Tolerance (Ohm meter reading between neutral and ground side should be within 10% of name plate)
| Maximum | Minimum | Measured % | Difference |
|---|
Grounding Resistor
| Overall Condition: | Poor | Average | Good |
|---|
| General comments | : |
|---|
| Technician: | Sheet No.: | |||
| Project Engineer | : |
|---|
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© 2026 Inflection Point Engineering, LLC. All rights reserved.