Inflection Point Engineering Section 8 — Heat Transfer Equipment

Fired Heaters Data Sheet

IPE Engineering Practice IPE-EP-8-2-1DS

Document number: IPE-EP-8-2-1DS · Section: 8 — Heat Transfer Equipment

* Data to be supplied by Purchaser

1. UNIT: * NUMBER REQUIRED:
2. MANUFACTURER: REFERENCE:
3. TYPE OF HEATER:
4. * TOTAL HEATER ABSORBED DUTY, MM BTU/HR
5. PROCESS DESIGN CONDITIONS
6. * OPERATING CASE
7. HEATER SECTION
8. * SERVICE
9. HEAT ABSORPTION, MM BTU/HR
10. * FLUID
11. FLOW RATE, LB/HR.
12. FLOW RATE, B.P.D.
13. *PRESSURE DROP, ALLOWABLE (CLEAN/FOULED), PSI
14. PRESSURE DROP, CALCULATED (CLEAN/FOULED), PSI
15. *AVG. RADIANT SECT. FLUX DENSITY, ALLOW. BTU/HR - FT2
16. AVG. RADIANT SECT. FLUX DENSITY, CALC., BTU/HR - FT2
17. MAX. RADIANT SECT. FLUX DENSITY, BTU/HR - FT2
18. CONVECTION SECT. FLUX DENSITY, (BARE TUBE), BTU/HR - FT2
19. * VELOCITY LIMITATION, FT/ S
20. PROCESS FLUID MASS VELOCITY, LB/ SEC - FT2
21. * MAXIMUM ALLOW./ CALC. INSIDE FILM TEMPERATURE, F.
22. *FOULING FACTOR, HR - FT2 - F/BTU
23. * COKING ALLOWANCE, IN.
24. INLET CONDITIONS:
25. * TEMPERATURE, F
26. * PRESSURE, (PSIA) (PSIG)
27. * LIQUID FLOW, LB/HR
28. * VAPOR FLOW, LB/HR
29. * LIQUID GRAVITY, (DEG API) (SP. GR @ 60 F.)
30. * VAPOR MOLECULAR WEIGHT
31. * VISCOSITY, (LIQUID/VAPOR), CP.
32. * SPECIFIC HEAT, (LIQUID/VAPOR), BTU/ LB -F
33. *THERMAL CONDUCTIVITY, (LIQUID/ VAPOR), BTU/ LB-F
34. OUTLET CONDITIONS:
35. * TEMPERATURE, F
36. * PRESSURE, (PSIA) (PSIG)
37. * LIQUID FLOW, LB/HR
38. * VAPOR FLOW, LB/HR
39. * LIQUID GRAVITY, (DEG API) (SP. GR @ 60 F.)
40. * VAPOR MOLECULAR WEIGHT
41. * VISCOSITY, (LIQUID/VAPOR), CP.
42. * SPECIFIC HEAT, (LIQUID/VAPOR), BTU/ LB – F
43. *THERMAL CONDUCTIVITY, (LIQUID/ VAPOR), BTU/ HR –FT–F.
44. REMARKS AND SPECIAL REQUIREMENTS:
45. * DISTILLATION DATA OR FEED COMPOSITION
46. SHORT TERM OPERATING CONDITIONS
47.
48. NOTES:
COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS COMBUSTION DESIGN CONDITIONS
1. OPERATING CASE OPERATING CASE OPERATING CASE OPERATING CASE OPERATING CASE OPERATING CASE
2. * TYPE OF FUEL * TYPE OF FUEL * TYPE OF FUEL * TYPE OF FUEL * TYPE OF FUEL * TYPE OF FUEL
3. *EXCESS AIR PERCENT *EXCESS AIR PERCENT *EXCESS AIR PERCENT *EXCESS AIR PERCENT *EXCESS AIR PERCENT *EXCESS AIR PERCENT
4. CALCULATED HEAT RELEASE (LHV) MM BTU/HR CALCULATED HEAT RELEASE (LHV) MM BTU/HR CALCULATED HEAT RELEASE (LHV) MM BTU/HR CALCULATED HEAT RELEASE (LHV) MM BTU/HR CALCULATED HEAT RELEASE (LHV) MM BTU/HR CALCULATED HEAT RELEASE (LHV) MM BTU/HR
5. FUEL EFFICIENCY CALCULATED, PERCENT (LHV) FUEL EFFICIENCY CALCULATED, PERCENT (LHV) FUEL EFFICIENCY CALCULATED, PERCENT (LHV) FUEL EFFICIENCY CALCULATED, PERCENT (LHV) FUEL EFFICIENCY CALCULATED, PERCENT (LHV) FUEL EFFICIENCY CALCULATED, PERCENT (LHV)
6. FUEL EFFICIENCY GUARANTEED, PERCENT (LHV) FUEL EFFICIENCY GUARANTEED, PERCENT (LHV) FUEL EFFICIENCY GUARANTEED, PERCENT (LHV) FUEL EFFICIENCY GUARANTEED, PERCENT (LHV) FUEL EFFICIENCY GUARANTEED, PERCENT (LHV) FUEL EFFICIENCY GUARANTEED, PERCENT (LHV)
7. RADIATION LOSS, PERCENT OF HEAT RELEASE (LHV) RADIATION LOSS, PERCENT OF HEAT RELEASE (LHV) RADIATION LOSS, PERCENT OF HEAT RELEASE (LHV) RADIATION LOSS, PERCENT OF HEAT RELEASE (LHV) RADIATION LOSS, PERCENT OF HEAT RELEASE (LHV) RADIATION LOSS, PERCENT OF HEAT RELEASE (LHV)
8. FLUE GAS TEMP. LEAVING: RADIANT SECTION, F. FLUE GAS TEMP. LEAVING: RADIANT SECTION, F. FLUE GAS TEMP. LEAVING: RADIANT SECTION, F. FLUE GAS TEMP. LEAVING: RADIANT SECTION, F. FLUE GAS TEMP. LEAVING: RADIANT SECTION, F. FLUE GAS TEMP. LEAVING: RADIANT SECTION, F.
9. CONVECTION SECTION, F. CONVECTION SECTION, F. CONVECTION SECTION, F. CONVECTION SECTION, F. CONVECTION SECTION, F. CONVECTION SECTION, F.
10. AIR PREHEATER, F. AIR PREHEATER, F. AIR PREHEATER, F. AIR PREHEATER, F. AIR PREHEATER, F. AIR PREHEATER, F.
11. FLUE GAS QUANTITY, LB/HR. FLUE GAS QUANTITY, LB/HR. FLUE GAS QUANTITY, LB/HR. FLUE GAS QUANTITY, LB/HR. FLUE GAS QUANTITY, LB/HR. FLUE GAS QUANTITY, LB/HR.
12. FLUE GAS MASS VELOCITY THROUGH CONVECTION SECTION, LB/SEC., FT2 FLUE GAS MASS VELOCITY THROUGH CONVECTION SECTION, LB/SEC., FT2 FLUE GAS MASS VELOCITY THROUGH CONVECTION SECTION, LB/SEC., FT2 FLUE GAS MASS VELOCITY THROUGH CONVECTION SECTION, LB/SEC., FT2 FLUE GAS MASS VELOCITY THROUGH CONVECTION SECTION, LB/SEC., FT2 FLUE GAS MASS VELOCITY THROUGH CONVECTION SECTION, LB/SEC., FT2
13. DRAFT: AT ARCH, IN H2O DRAFT: AT ARCH, IN H2O DRAFT: AT ARCH, IN H2O DRAFT: AT ARCH, IN H2O DRAFT: AT ARCH, IN H2O DRAFT: AT ARCH, IN H2O
14. AT BURNERS, IN H2O AT BURNERS, IN H2O AT BURNERS, IN H2O AT BURNERS, IN H2O AT BURNERS, IN H2O AT BURNERS, IN H2O
15. *AMBIENT AIR TEMPERATURE, EFFICIENCY CALCULATION, F. *AMBIENT AIR TEMPERATURE, EFFICIENCY CALCULATION, F. *AMBIENT AIR TEMPERATURE, EFFICIENCY CALCULATION, F. *AMBIENT AIR TEMPERATURE, EFFICIENCY CALCULATION, F. *AMBIENT AIR TEMPERATURE, EFFICIENCY CALCULATION, F. *AMBIENT AIR TEMPERATURE, EFFICIENCY CALCULATION, F.
16. *AMBIENT AIR TEMPERATURE, STACK DESIGN, F. *AMBIENT AIR TEMPERATURE, STACK DESIGN, F. *AMBIENT AIR TEMPERATURE, STACK DESIGN, F. *AMBIENT AIR TEMPERATURE, STACK DESIGN, F. *AMBIENT AIR TEMPERATURE, STACK DESIGN, F. *AMBIENT AIR TEMPERATURE, STACK DESIGN, F.
17. *ALTITUDE ABOVE SEA LEVEL, FT. *ALTITUDE ABOVE SEA LEVEL, FT. *ALTITUDE ABOVE SEA LEVEL, FT. *ALTITUDE ABOVE SEA LEVEL, FT. *ALTITUDE ABOVE SEA LEVEL, FT. *ALTITUDE ABOVE SEA LEVEL, FT.
18. VOLUMETRIC HEAT RELEASE (LHV), BTU/HR. - FT3. VOLUMETRIC HEAT RELEASE (LHV), BTU/HR. - FT3. VOLUMETRIC HEAT RELEASE (LHV), BTU/HR. - FT3. VOLUMETRIC HEAT RELEASE (LHV), BTU/HR. - FT3. VOLUMETRIC HEAT RELEASE (LHV), BTU/HR. - FT3. VOLUMETRIC HEAT RELEASE (LHV), BTU/HR. - FT3.
19. *REQUIRED EMISSIONS: PPMV (d) (CORRECTED TO 3% 02) *REQUIRED EMISSIONS: PPMV (d) (CORRECTED TO 3% 02) *REQUIRED EMISSIONS: PPMV (d) (CORRECTED TO 3% 02) NOx: NOx: NOx: NOx: CO: CO: SOx SOx SOx
20. LB/MMBTU (LHV) (HHV) LB/MMBTU (LHV) (HHV) LB/MMBTU (LHV) (HHV) LB/MMBTU (LHV) (HHV) LB/MMBTU (LHV) (HHV) LB/MMBTU (LHV) (HHV) UHC: UHC: PARTICULATES: PARTICULATES: PARTICULATES: PARTICULATES:
21. FUEL CHARACTERISTICS: FUEL CHARACTERISTICS: FUEL CHARACTERISTICS: FUEL CHARACTERISTICS: FUEL CHARACTERISTICS: FUEL CHARACTERISTICS: FUEL CHARACTERISTICS: FUEL CHARACTERISTICS: FUEL CHARACTERISTICS: FUEL CHARACTERISTICS: FUEL CHARACTERISTICS: FUEL CHARACTERISTICS:
22. * GAS TYPE * GAS TYPE *LIQUID TYPE *LIQUID TYPE *LIQUID TYPE *LIQUID TYPE *LIQUID TYPE *OTHER TYPE *OTHER TYPE *OTHER TYPE *OTHER TYPE *OTHER TYPE
23. *LHV, BTU/(LB) (SCF) *LHV, BTU/(LB) (SCF) *LHV, BTU/(LB) (SCF) BTU/(LB) (SCF) *LHV, *LHV, *LHV, BTU/(LB) (SCF)
24. *HHV BTU/ (LB) (SCF) *HHV BTU/ (LB) (SCF) *HHV, BTU/ (LB) (SCF) BTU/ (LB) (SCF) *HHV, *HHV, *HHV, BTU/ (LB) (SCF)
25. *PRESS. @ BURNER PSIG *PRESS. @ BURNER PSIG *PRESS. @BURNER PSIG PSIG *PRESS. @BURNER *PRESS. @BURNER *PRESS. @BURNER PSIG
26. *TEMP,@ BURNER F *TEMP,@ BURNER F *TEMP,@ BURNER F F *TEMP,@ BURNER *TEMP,@ BURNER *TEMP,@ BURNER F
27. MOLECULAR WEIGHT MOLECULAR WEIGHT *VISCOSITY@ F F SSU. SSU.
28. *ATOMIZING STEAM TEMP. F F
29. *PRESSURE, PSIG. PSIG PSIG
30. COMPOSITION MOLE % COMPOSITION COMPOSITION WT % WT % WT % COMPOSITION COMPOSITION COMPOSITION % %
31.
32.
33.
34. *VANADIUM (PPM) *VANADIUM (PPM)
35. *SODIUM (PPM) *SODIUM (PPM)
36. *SULFUR *SULFUR
37. *ASH *ASH
38. BURNER DATA: BURNER DATA: BURNER DATA: BURNER DATA: BURNER DATA: BURNER DATA: BURNER DATA: BURNER DATA: BURNER DATA: BURNER DATA: BURNER DATA: BURNER DATA:
39. MANUFACTURER: SIZE/MODEL NO.: MANUFACTURER: SIZE/MODEL NO.: MANUFACTURER: SIZE/MODEL NO.: NUMBER: NUMBER: NUMBER:
40. TYPE: LOCATION: TYPE: LOCATION: TYPE: LOCATION: ORIENTATION: ORIENTATION: ORIENTATION:
41. HEAT RELEASE PER BURNER, MMBTU/HR. DESIGN: HEAT RELEASE PER BURNER, MMBTU/HR. DESIGN: HEAT RELEASE PER BURNER, MMBTU/HR. DESIGN: NORMAL: NORMAL: MINIMUM: MINIMUM: MINIMUM:
42. PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O: PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O: PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O: PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O: PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O: PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O: PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O: PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O: PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O: PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O: PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O: PRESSURE DROP ACROSS BURNER @DESIGN HEAT RELEASE, IN H2O:
43. DISTANCE BURNER CENTER LINE TO TUBE CENTER LINE, HORIZONTAL, IN.: DISTANCE BURNER CENTER LINE TO TUBE CENTER LINE, HORIZONTAL, IN.: DISTANCE BURNER CENTER LINE TO TUBE CENTER LINE, HORIZONTAL, IN.: VERTICAL, IN: VERTICAL, IN: VERTICAL, IN:
44. DISTANCE BURNER CENTER LINE TO UNSHIELDED REFRACTORY, HORIZ., IN.: DISTANCE BURNER CENTER LINE TO UNSHIELDED REFRACTORY, HORIZ., IN.: DISTANCE BURNER CENTER LINE TO UNSHIELDED REFRACTORY, HORIZ., IN.: VERTICAL, IN: VERTICAL, IN: VERTICAL, IN:
45. *PILOT, TYPE: CAPACITY (BTU/HR): *PILOT, TYPE: CAPACITY (BTU/HR): *PILOT, TYPE: CAPACITY (BTU/HR): FUEL: FUEL: FUEL:
46. *IGNITION METHOD: *IGNITION METHOD: *IGNITION METHOD: *IGNITION METHOD: *IGNITION METHOD: *IGNITION METHOD: *IGNITION METHOD: *IGNITION METHOD: *IGNITION METHOD: *IGNITION METHOD: *IGNITION METHOD: *IGNITION METHOD:
47. *FLAME DETECTION, TYPE: *FLAME DETECTION, TYPE: *FLAME DETECTION, TYPE: NUMBER: NUMBER: NUMBER:
48. NOTES: NOTES: NOTES: NOTES: NOTES: NOTES: NOTES: NOTES: NOTES: NOTES: NOTES: NOTES:
MECHANICAL DESIGN CONDITIONS MECHANICAL DESIGN CONDITIONS MECHANICAL DESIGN CONDITIONS
1. * PLOT LIMITATIONS: *STACK LIMITATIONS:
2. * TUBE LIMITATIONS: *NOISE LIMITATIONS:
3. *STRUCTURAL DESIGN DATA: WIND VELOCITY: *WIND OCCURRENCE:
4. SNOW LOAD: *SEISMIC ZONE:
5. MINIMUM/NORMAL/MAXIMUM AMBIENT AIR TEMP., ºF.: *RELATIVE HUMIDITY, %:
6. HEATER SECTION: HEATER SECTION:
7. SERVICE: SERVICE:
8. COIL DESIGN: COIL DESIGN:
9. *DESIGN BASIS: TUBE WALL THICKNESS (CODE OR SPECIFICATION)
10. RUPTURE STRENGTH: (MINIMUM OR AVERAGE)
11. *STRESS – TO – RUPTURE BASIS, HR.
12. *DESIGN PRESSURE, ELASTIC/RUPTURE, PSIG.
13. *DESIGN FLUID TEMPERATURE, F.
14. *TEMPERATURE ALLOWANCE, F.
15. CORROSION ALLOWANCE, TUBES/FITTINGS, IN.
16. HYDROSTATIC TEST PRESSURE, PSIG.
17. *POST WELD HEAT TREATMENT (YES OR NO)
18. *PERCENT OF WELDS FULLY RADIOGRAPHED
19. MAXIMUM (CLEAN/FOULED) TUBE METAL TEMPERATURE, F.
20. DESIGN TUBE METAL TEMPERATURE, F.
21. INSIDE FILM COEFFICIENT, BTU/HR - FT2 -F
22. COIL ARRANGEMENT: COIL ARRANGEMENT:
23. TUBE ORIENTATION: VERTICAL OR HORIZONTAL
24. *TUBE MATERIAL (ASTM SPECIFICATION AND GRADE)
25. TUBE OUTSIDE DIAMETER, IN.
26. TUBE WALL THICKNESS, (MINIMUM) (AVERAGE), IN.
27. NUMBER OF FLOW PASSES
28. NUMBER OF TUBES
29. NUMBER OF TUBES PER ROW (CONVECTION SECTION)
30. OVERALL TUBE LENGTH, FT.
31. EFFECTIVE TUBE LENGTH, FT.
32. BARE TUBES: NUMBER
33. TOTAL EXPOSED SURFACE, FT 2
34. EXTENDED SURFACE TUBES: NUMBER
35. TOTAL EXPOSED SURFACE, FT 2
36. TUBE LAYOUT (IN-LINE OR STAGGERED)
37. TUBE SPACING, CENT. TO CENT.: HORZ. X DIAG. (OR VERT.)
38. SPACING TUBE CENT. TO FURNACE WALL, (MIN.), IN.
39. CORBELS (YES OR NO)
40. CORBEL WIDTH, IN.
41. DESCRIPTION OF EXTENDED SURFACE: DESCRIPTION OF EXTENDED SURFACE:
42. TYPE: (STUDS) (SERRATED FINS) (SOLID FINS)
43. MATERIAL
44. DIMENSIONS (HEIGHT X DIAMETER/THICKNESS). IN.
45. SPACING (FINS/ IN) (STUDS/PLANE)
46. MAXIMUM TIP TEMPERATURE, (CALCULATED), F.
47. EXTENSION RATION (TOTAL AREA/ BARE AREA)
48. PLUG TYPE HEADERS: PLUG TYPE HEADERS:
49. *TYPE
50. MATERIAL (ASTM SPECIFICATION AND GRADE)
51. NOMINAL RATING
52. *LOCATION (ONE OR BOTH ENDS)
53. WELDED OR ROLLED JOINT
54. NOTES: NOTES:
MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued)
1. HEATER SECTION
2. SERVICE
3. RETURN BENDS: RETURN BENDS:
4. TYPE
5. MATERIAL (ASTM SPECIFICATION AND GRADE)
6. NOMINAL RATING OR SCHEDULE
7. *LOCATION (F.B. = FIRE BOX, H.B. = HEADER BOX)
8. TERMINALS AND / OR MANIFOLDS: TERMINALS AND / OR MANIFOLDS:
9. *TYPE (BEV. = BEVELED, MANIF.=MANIFOLD, FLG. =FLANGED)
10. INLET: MATERIAL (ASTM SPECIFICATION AND GRADE)
11. SIZE/ SCHEDULE OF THICKNESS
12. NUMBER OF TERMINALS
13. FLANGE MATERIAL (ASTM SPECIFICATION AND GRADE)
14. FLANGE SIZE AND RATING
15. OUTLET MATERIAL (ASTM SPECIFICATION AND GRADE)
16. SIZE/ SCHEDULE OR THICKNESS
17. NUMBER OF TERMINALS
18. FLANGE MATERIAL (ASTM SPECIFICATION AND GRADE)
19. FLANGE SIZE AND RATING
20. *MANIFOLD TO TUBE CONNECT (WELDED,FLANGED,EXTRUDED,ETC.)
21. MANIFOLD LOCATION (INSIDE OR OUTSIDE HEADER/FIRE BOX)
22. CROSSOVERS: CROSSOVERS:
23. *WELDED OR FLANGED
24. *PIPE MATERIAL (ASTM SPECIFICATION AND GRADE)
25. PIPE SIZE/SCHEDULE OR THICKNESS
26. *FLANGE MATERIAL
27. FLANGE SIZE/RATING
28. *LOCATION (INTERNAL/EXTERNAL)
29. FLUID TEMPERATURE, F.
30. TUBE SUPPORTS: TUBE SUPPORTS:
31. LOCATION (ENDS, TOP, BOTTOM)
32. MATERIAL (ASTM SPECIFICATION AND GRADE)
33. DESIGN METAL TEMPERATURE, F.
34. THICKNESS, IN./ WEIGHT, LB.
35. TYPE AND THICKNESS OF INSULATION, IN.
36. ANCHOR (MATERIAL AND TYPE)
37. INTERMEDIATE TUBE SUPPORTS: INTERMEDIATE TUBE SUPPORTS:
38. MATERIAL (ASTM SPECIFICATION AND GRADE) MATERIAL (ASTM SPECIFICATION AND GRADE)
39. DESIGN METAL TEMPERATURE, F. DESIGN METAL TEMPERATURE, F.
40. THICKNESS, IN. / WEIGHT, LB. THICKNESS, IN. / WEIGHT, LB.
41. SPACING, FT. SPACING, FT.
42. TUBE GUIDES: TUBE GUIDES:
43. LOCATION LOCATION
44. MATERIAL MATERIAL
45. TYPE/ SPACING TYPE/ SPACING
46. HEADER BOXES: HEADER BOXES:
47. LOCATION: HINGED DOOR/ BOLTED PANEL: LOCATION: HINGED DOOR/ BOLTED PANEL:
48. CASING MATERIAL: THICKNESS, IN.: CASING MATERIAL: THICKNESS, IN.:
49. LINING MATERIAL: THICKNESS, IN.: LINING MATERIAL: THICKNESS, IN.:
50. ANCHOR (MATERIAL AND TYPE): ANCHOR (MATERIAL AND TYPE):
51. NOTES: NOTES:
MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued)
1. REFRACTORY DESIGN BASIS: REFRACTORY DESIGN BASIS: REFRACTORY DESIGN BASIS: REFRACTORY DESIGN BASIS: REFRACTORY DESIGN BASIS: REFRACTORY DESIGN BASIS: REFRACTORY DESIGN BASIS:
2. AMBIENT, F.: AMBIENT, F.: WIND VELOCITY, MPH/FPS: WIND VELOCITY, MPH/FPS: CASING TEMPERATURE, F.: CASING TEMPERATURE, F.: CASING TEMPERATURE, F.:
3. EXPOSED VERTICAL WALLS: EXPOSED VERTICAL WALLS: EXPOSED VERTICAL WALLS: EXPOSED VERTICAL WALLS: EXPOSED VERTICAL WALLS: EXPOSED VERTICAL WALLS: EXPOSED VERTICAL WALLS:
4. LINING THICKNESS, IN.: LINING THICKNESS, IN.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.:
5. WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION:
6. ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE):
7. CASING MATERIAL: CASING MATERIAL: THICKNESS, IN.: THICKNESS, IN.: TEMPERATURE, F.: TEMPERATURE, F.: TEMPERATURE, F.:
8. SHIELDED VERTICAL WALLS: SHIELDED VERTICAL WALLS: SHIELDED VERTICAL WALLS: SHIELDED VERTICAL WALLS: SHIELDED VERTICAL WALLS: SHIELDED VERTICAL WALLS: SHIELDED VERTICAL WALLS:
9. LINING THICKNESS, IN.: LINING THICKNESS, IN.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.:
10. WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION:
11. ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE):
12. CASING MATERIAL: CASING MATERIAL: THICKNESS, IN.: THICKNESS, IN.: TEMPERATURE, F.: TEMPERATURE, F.: TEMPERATURE, F.:
13. ARCH: ARCH: ARCH: ARCH: ARCH: ARCH: ARCH:
14. LINING THICKNESS, IN.: LINING THICKNESS, IN.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, F.:
15. WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION:
16.
17. ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE):
18. CASING MATERIAL: CASING MATERIAL: THICKNESS, IN.: THICKNESS, IN.: TEMPERATURE, F.: TEMPERATURE, F.: TEMPERATURE, F.:
19. FLOOR: FLOOR: FLOOR: FLOOR: FLOOR: FLOOR: FLOOR:
20. LINING THICKNESS, IN.: LINING THICKNESS, IN.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, ºF.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, ºF.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, ºF.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, ºF.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, ºF.:
21. FLOOR CONSTRUCTION: FLOOR CONSTRUCTION: FLOOR CONSTRUCTION: FLOOR CONSTRUCTION: FLOOR CONSTRUCTION: FLOOR CONSTRUCTION: FLOOR CONSTRUCTION:
22.
23. CASING MATERIAL: CASING MATERIAL: THICKNESS, IN.: THICKNESS, IN.: TEMPERATURE, F.: TEMPERATURE, F.: TEMPERATURE, F.:
24. MINIMUM FLOOR ELEVATION, FT.: MINIMUM FLOOR ELEVATION, FT.: FREE SPACE BELOW PLENUM, FT.: FREE SPACE BELOW PLENUM, FT.: FREE SPACE BELOW PLENUM, FT.: FREE SPACE BELOW PLENUM, FT.: FREE SPACE BELOW PLENUM, FT.:
25. CONVECTION SECTION: CONVECTION SECTION: CONVECTION SECTION: CONVECTION SECTION: CONVECTION SECTION: CONVECTION SECTION: CONVECTION SECTION:
26. LINING THICKNESS, IN.: LINING THICKNESS, IN.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, ºF.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, ºF.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, ºF.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, ºF.: HOT FACE TEMPERATURE, DESIGN/ CALCULATED, ºF.:
27. WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION: WALL CONSTRUCTION:
28.
29. ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE):
30. CASING MATERIAL: CASING MATERIAL: THICKNESS, IN.: THICKNESS, IN.: TEMPERATURE, F.: TEMPERATURE, F.: TEMPERATURE, F.:
31. INTERNAL WALL: INTERNAL WALL: INTERNAL WALL: INTERNAL WALL: INTERNAL WALL: INTERNAL WALL: INTERNAL WALL:
32. TYPE: TYPE: MATERIAL: MATERIAL: MATERIAL: MATERIAL: MATERIAL:
33. DIMENSION, HEIGHT/ WIDTH: DIMENSION, HEIGHT/ WIDTH: DIMENSION, HEIGHT/ WIDTH: DIMENSION, HEIGHT/ WIDTH: DIMENSION, HEIGHT/ WIDTH: DIMENSION, HEIGHT/ WIDTH: DIMENSION, HEIGHT/ WIDTH:
34. DUCTS: DUCTS: DUCTS: FLUE GAS: FLUE GAS: COMBUSTION AIR: COMBUSTION AIR:
35. LOCATION LOCATION LOCATION BREECHING
36. SIZE, FT. OR NET FREE AREA, FT2 SIZE, FT. OR NET FREE AREA, FT2 SIZE, FT. OR NET FREE AREA, FT2
37. CASING MATERIAL CASING MATERIAL CASING MATERIAL
38. CASING THICKNESS, IN. CASING THICKNESS, IN. CASING THICKNESS, IN.
39. LINING: INTERNAL/ EXTERNAL
40. THICKNESS, IN. THICKNESS, IN. THICKNESS, IN.
41. MATERIAL MATERIAL MATERIAL
42. ANCHOR (MATERIAL & TYPE) ANCHOR (MATERIAL & TYPE) ANCHOR (MATERIAL & TYPE)
43. CASING TEMPERATURE, ºF. CASING TEMPERATURE, ºF. CASING TEMPERATURE, ºF.
44. PLENUM CHAMBER (AIR): PLENUM CHAMBER (AIR): PLENUM CHAMBER (AIR): PLENUM CHAMBER (AIR): PLENUM CHAMBER (AIR): PLENUM CHAMBER (AIR): PLENUM CHAMBER (AIR):
45. CASING MATERIAL: CASING MATERIAL: THICKNESS, IN. THICKNESS, IN. SIZE, FT. SIZE, FT. SIZE, FT.
46. LINING MATERIAL: LINING MATERIAL: THICKNESS, IN. THICKNESS, IN. THICKNESS, IN. THICKNESS, IN. THICKNESS, IN.
47. ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE):
48. NOTES: NOTES: NOTES: NOTES: NOTES: NOTES: NOTES:
MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued) MECHANICAL DESIGN CONDITIONS (Continued)
1. STACK OR STACK STUB: STACK OR STACK STUB: STACK OR STACK STUB: STACK OR STACK STUB: STACK OR STACK STUB: STACK OR STACK STUB: STACK OR STACK STUB: STACK OR STACK STUB: STACK OR STACK STUB:
2. NUMBER: NUMBER: SELF-SUPPORTED OR GUYED: SELF-SUPPORTED OR GUYED: SELF-SUPPORTED OR GUYED: LOCATION: LOCATION: LOCATION:
3. CASING MATERIAL: CASING MATERIAL: *CORROSION ALLOW., IN.: *CORROSION ALLOW., IN.: *CORROSION ALLOW., IN.: MINIMUM THICKNESS, IN.: MINIMUM THICKNESS, IN.: MINIMUM THICKNESS, IN.:
4. INSIDE METAL DIAMETER, FT.: INSIDE METAL DIAMETER, FT.: HEIGHT ABOVE GRADE, FT.: HEIGHT ABOVE GRADE, FT.: HEIGHT ABOVE GRADE, FT.: STACK LENGTH, FT. STACK LENGTH, FT. STACK LENGTH, FT.
5. LINING MATERIAL: LINING MATERIAL: THICKNESS, IN.: THICKNESS, IN.: THICKNESS, IN.:
6. ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE): ANCHOR (MATERIAL & TYPE):
7. DESIGN FLUE GAS VELOCITY, FT/S: DESIGN FLUE GAS VELOCITY, FT/S: FLUE GAS TEMP., F: FLUE GAS TEMP., F: FLUE GAS TEMP., F:
8. EXTENT OF LINING: EXTENT OF LINING: INTERNAL OR EXTERNAL: INTERNAL OR EXTERNAL: INTERNAL OR EXTERNAL:
9. DAMPERS: DAMPERS: DAMPERS: DAMPERS: DAMPERS: DAMPERS: DAMPERS: DAMPERS: DAMPERS:
10. LOCATION LOCATION LOCATION
11. TYPE (CONTROL, TIGHT SHUT-OFF, ETC.) TYPE (CONTROL, TIGHT SHUT-OFF, ETC.) TYPE (CONTROL, TIGHT SHUT-OFF, ETC.)
12. MATERIAL: BLADE MATERIAL: BLADE MATERIAL: BLADE
13. SHAFT SHAFT SHAFT
14. MULTIPLE/ SINGLE LEAF MULTIPLE/ SINGLE LEAF MULTIPLE/ SINGLE LEAF
15. PROVISION FOR OPERATION
(MANUAL OR AUTOMATIC)
PROVISION FOR OPERATION
(MANUAL OR AUTOMATIC)
PROVISION FOR OPERATION
(MANUAL OR AUTOMATIC)
16. TYPE OF OPERATOR (CABLE OR PNEUMATIC) TYPE OF OPERATOR (CABLE OR PNEUMATIC) TYPE OF OPERATOR (CABLE OR PNEUMATIC)
17. MISCELLANEOUS: MISCELLANEOUS: MISCELLANEOUS: MISCELLANEOUS: MISCELLANEOUS: MISCELLANEOUS: MISCELLANEOUS: MISCELLANEOUS: MISCELLANEOUS:
18. PLATFORMS: LOCATION NUMBER NUMBER WIDTH LENGTH/ ARC LENGTH/ ARC STAIRS/LADDER STAIRS/LADDER ACCESS FROM
19.
20.
21.
22.
23.
24. TYPE OF FLOORING: TYPE OF FLOORING: TYPE OF FLOORING: TYPE OF FLOORING: TYPE OF FLOORING: TYPE OF FLOORING: TYPE OF FLOORING: TYPE OF FLOORING: TYPE OF FLOORING:
25. DOORS: DOORS: DOORS: NUMBER LOCATION LOCATION SIZE BOLTED/HINGED BOLTED/HINGED
26. ACCESS: ACCESS: ACCESS:
27. OBSERVATION:; OBSERVATION:; OBSERVATION:;
28. TUBE REMOVAL: TUBE REMOVAL: TUBE REMOVAL:
29. INSTRUMENT CONNECTIONS: INSTRUMENT CONNECTIONS: INSTRUMENT CONNECTIONS: INSTRUMENT CONNECTIONS: NUMBER NUMBER SIZE TYPE TYPE
30. FLUE GAS/ COMBUSTION AIR TEMPERATURE FLUE GAS/ COMBUSTION AIR TEMPERATURE FLUE GAS/ COMBUSTION AIR TEMPERATURE FLUE GAS/ COMBUSTION AIR TEMPERATURE
31. FLUE GAS/ COMBUSTION AIR PRESSURE FLUE GAS/ COMBUSTION AIR PRESSURE FLUE GAS/ COMBUSTION AIR PRESSURE FLUE GAS/ COMBUSTION AIR PRESSURE
32. FLUE GAS SAMPLE FLUE GAS SAMPLE FLUE GAS SAMPLE FLUE GAS SAMPLE
33. SNUFFING STEAM/PURGE SNUFFING STEAM/PURGE SNUFFING STEAM/PURGE SNUFFING STEAM/PURGE
34. 02 ANALYZER 02 ANALYZER 02 ANALYZER 02 ANALYZER
35. CO OR NOX ANALYZER CO OR NOX ANALYZER CO OR NOX ANALYZER CO OR NOX ANALYZER
36. VENTS/DRAINS VENTS/DRAINS VENTS/DRAINS VENTS/DRAINS
37. PROCESS FLUID TEMPERATURE PROCESS FLUID TEMPERATURE PROCESS FLUID TEMPERATURE PROCESS FLUID TEMPERATURE
38. TUBESKIN THERMOCOUPLES TUBESKIN THERMOCOUPLES TUBESKIN THERMOCOUPLES TUBESKIN THERMOCOUPLES
39.
40.
41. PAINTING REQUIREMENTS: PAINTING REQUIREMENTS: PAINTING REQUIREMENTS: PAINTING REQUIREMENTS: PAINTING REQUIREMENTS: PAINTING REQUIREMENTS: PAINTING REQUIREMENTS: PAINTING REQUIREMENTS: PAINTING REQUIREMENTS:
42. INTERNAL COATING: INTERNAL COATING: INTERNAL COATING: INTERNAL COATING: INTERNAL COATING: INTERNAL COATING: INTERNAL COATING: INTERNAL COATING: INTERNAL COATING:
43. GALVANIZING REQUIREMENTS: GALVANIZING REQUIREMENTS: GALVANIZING REQUIREMENTS: GALVANIZING REQUIREMENTS: GALVANIZING REQUIREMENTS: GALVANIZING REQUIREMENTS: GALVANIZING REQUIREMENTS: GALVANIZING REQUIREMENTS: GALVANIZING REQUIREMENTS:
44. ARE PAINTERS TROLLEY AND RAIL INCLUDED ARE PAINTERS TROLLEY AND RAIL INCLUDED ARE PAINTERS TROLLEY AND RAIL INCLUDED ARE PAINTERS TROLLEY AND RAIL INCLUDED ARE PAINTERS TROLLEY AND RAIL INCLUDED ARE PAINTERS TROLLEY AND RAIL INCLUDED ARE PAINTERS TROLLEY AND RAIL INCLUDED ARE PAINTERS TROLLEY AND RAIL INCLUDED ARE PAINTERS TROLLEY AND RAIL INCLUDED
45. SPECIAL EQUIPMENT: SOOTBLOWERS: SPECIAL EQUIPMENT: SOOTBLOWERS: SPECIAL EQUIPMENT: SOOTBLOWERS: SPECIAL EQUIPMENT: SOOTBLOWERS: SPECIAL EQUIPMENT: SOOTBLOWERS: SPECIAL EQUIPMENT: SOOTBLOWERS: SPECIAL EQUIPMENT: SOOTBLOWERS: SPECIAL EQUIPMENT: SOOTBLOWERS: SPECIAL EQUIPMENT: SOOTBLOWERS:
46. AIR PREHEATER: AIR PREHEATER: AIR PREHEATER: AIR PREHEATER: AIR PREHEATER: AIR PREHEATER: AIR PREHEATER: AIR PREHEATER: AIR PREHEATER:
47. FAN (S) FAN (S) FAN (S) FAN (S) FAN (S) FAN (S) FAN (S) FAN (S) FAN (S)
48. OTHER: OTHER: OTHER: OTHER: OTHER: OTHER: OTHER: OTHER: OTHER:
49. NOTES: NOTES: NOTES: NOTES: NOTES: NOTES: NOTES: NOTES: NOTES:
1. GENERAL DATA:
2. TYPE OF HEATER
3. ALTITUDE ABOVE SEA LEVEL, FT.
4. AIR SUPPLY:
5. AMBIENT/ PREHEATED AIR/ GAS TURBINE EXHAUST
6. TEMPERATURE, ºF. (MIN./ MAX. /DESIGN)
7. RELATIVE HUMIDITY, %
8. DRAFT TYPE: FORCED/ NATURAL/ INDUCED
9. DRAFT AVAILABLE: ACROSS BURNER, IN H2O
10. ACROSS PLENUM, IN H2O
11. REQUIRED TURNDOWN
12. BURNER WALL LINING THICKNESS, IN.
13. HEATER CASING THICKNESS, IN.
14. FIREBOX HEIGHT, FT.
15. TUBE CIRCLE DIAMETER, FT.
16. BURNER DATA:
17. MANUFACTURER:
18. TYPE OF BURNER:
19. MODEL/SIZE
20. DIRECTION OF FIRING
21. LOCATION (ROOF/FLOOR/SIDEWALL)
22. NUMBER REQUIRED
23. MINIMUM DISTANCE BURNER CENTERLINE; FT.
24. TO TUBE CENTERLINE (HORIZONTAL/VERTICAL)
25. TO ADJACENT BURNER CENTERLINE (HORIZONTAL/VERTICAL)
26. TO UNSHIELDED REFRACTORY (HORIZONTAL/VERTICAL)
27. BURNER CIRCLE DIAMETER, FT.
28. PILOTS:
29. NUMBER REQUIRED
30. TYPE
31. IGNITION METHOD
32. FUEL
33. FUEL PRESSURE, PSIG.
34. CAPACITY, MMBTU/HR
35. OPERATING DATA:
36. FUEL
37. HEAT RELEASE PER BURNER, MMBTU/ HR. (LHV)
38. DESIGN
39. NORMAL
40. MINIMUM
41. EXCESS AIR @ DESIGN HEAT RELEASE, (%)
42. AIR TEMPERATURE, ºF.
43. DRAFT (AIR PRESSURE) LOSS, IN H2O
44. DESIGN
45. NORMAL
46. MINIMUM
47. FUEL PRESSURE REQUIRED, PSIG
48. FLAME LENGTH @ DESIGN HEAT RELEASE, FT.
49. FLAME SHAPE (ROUND, FLAT, ETC.)
50. ATOMIZING MEDIUM/ OIL RATIO, LB/LB.
51. NOTES
GAS FUEL CHARACTERISTICS GAS FUEL CHARACTERISTICS GAS FUEL CHARACTERISTICS GAS FUEL CHARACTERISTICS GAS FUEL CHARACTERISTICS
1. FUEL TYPE
2. HEATING VALUE (LHV), (BTU/SCF) (BTU/ LB)
3. SPECIFIC GRAVITY (AIR = 1.0)
4. MOLECULAR WEIGHT
5. FUEL TEMPERATURE @ BURNER, F.
6. FUEL PRESSURE AVAILABLE @ BURNER, PSIG.
7. FUEL GAS COMPOSITION (MOLE %)
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20. TOTAL
21. LIQUID FUEL CHARACTERISTICS LIQUID FUEL CHARACTERISTICS LIQUID FUEL CHARACTERISTICS LIQUID FUEL CHARACTERISTICS
22. FUEL TYPE
23. HEATING VALUE (LHV), BTU/LB.
24. SPECIFIC GRAVITY/ DEG. API
25. H / C RATIO (BY WEIGHT)
26. VISCOSITY, @ F. (SSU)
27. F. (SSU)
28. VANADIUM, PPM
29. SODIUM, PPM
30. POTASSIUM, PPM
31. NICKEL, PPM
32. FIXED NITROGEN, PPM
33. SULFUR, % WT.
34. ASH, % WT.
35. WATER, % WT.
36. DISTILLATION: ASTM INITIAL BOILING POINT, F.
37. ASTM MID-POINT, F.
38. ASTM END-POINT, F.
39. FUEL TEMPERATURE @ BURNER, F.
40. FUEL PRESSURE AVAILABLE @ BURNER, PSIG.
41. ATOMIZING MEDIUM: AIR / STEAM / MECHANICAL
42. TEMPERATURE, F.
43. PRESSURE, PSIG.
44. NOTES: NOTES: NOTES: NOTES:
MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS
1. BURNER PLENUM: COMMON/ INTEGRAL
2. MATERIAL MATERIAL
3. PLATE THICKNESS, IN. PLATE THICKNESS, IN.
4. INTERNAL INSULATION INTERNAL INSULATION
5. INLET AIR CONTROL: DAMPER OR REGISTERS
6. MODE OF OPERATION MODE OF OPERATION
7. LEAKAGE, % LEAKAGE, %
8. BURNER TILE: COMPOSITION
9. MINIMUM SERVICE TEMPERATURE, ºF. MINIMUM SERVICE TEMPERATURE, ºF.
10. NOISE SPECIFICATION NOISE SPECIFICATION
11. ATTENUATION METHOD ATTENUATION METHOD
12. PAINTING REQUIREMENTS PAINTING REQUIREMENTS
13. IGNITION/FIRING PORT: SIZE/ NO/ ORIENTATION
14. SIGHT PORT: SIZE/ NO
15. FLAME DETECTION: TYPE
16. NUMBER NUMBER
17. SCANNER CONNECTION: SIZE/ NO.
18. SAFETY INTERLOCK SYSTEM FOR ATOMIZING MEDIUM & OIL SAFETY INTERLOCK SYSTEM FOR ATOMIZING MEDIUM & OIL
19. PERFORMANCE TEST REQUIRED (YES OR NO) PERFORMANCE TEST REQUIRED (YES OR NO)
20. EMISSION REQUIREMENTS: EMISSION REQUIREMENTS: EMISSION REQUIREMENTS:
21. FIREBOX BRIDGEWALL TEMPERATURE, ºF. FIREBOX BRIDGEWALL TEMPERATURE, ºF.
22. NOx *PPMV ( D) OR LB/ MMBTU (LHV) (HHV)
23. CO *PPMV ( D) OR LB/ MMBTU (LHV) (HHV)
24. UHC *PPMV ( D) OR LB/ MMBTU (LHV) (HHV)
25. PARTICULATES *PPMV ( D) OR LB/ MMBTU (LHV) (HHV)
26. SOx *PPMV ( D) OR LB/ MMBTU (LHV) (HHV)
27.
28. * CORRECTED TO 3% O2 (DRY BASIS @ DESIGN HEAT RELEASE) * CORRECTED TO 3% O2 (DRY BASIS @ DESIGN HEAT RELEASE) * CORRECTED TO 3% O2 (DRY BASIS @ DESIGN HEAT RELEASE)
29. 1. AT DESIGN CONDITIONS, MINIMUM OF 90% OF THE AVAILABLE DRAFT WITH AIR REGISTER FULLY OPEN SHALL BE UTILIZED ACROSS THE BURNER, IN ADDITION, A MINIMUM OF 75% OF THE AIR SIDE PRESSURE DROP WITH AIR
REGISTERS FULL OPEN SHALL BE UTILIZED ACROSS BURNER THROAT.
1. AT DESIGN CONDITIONS, MINIMUM OF 90% OF THE AVAILABLE DRAFT WITH AIR REGISTER FULLY OPEN SHALL BE UTILIZED ACROSS THE BURNER, IN ADDITION, A MINIMUM OF 75% OF THE AIR SIDE PRESSURE DROP WITH AIR
REGISTERS FULL OPEN SHALL BE UTILIZED ACROSS BURNER THROAT.
1. AT DESIGN CONDITIONS, MINIMUM OF 90% OF THE AVAILABLE DRAFT WITH AIR REGISTER FULLY OPEN SHALL BE UTILIZED ACROSS THE BURNER, IN ADDITION, A MINIMUM OF 75% OF THE AIR SIDE PRESSURE DROP WITH AIR
REGISTERS FULL OPEN SHALL BE UTILIZED ACROSS BURNER THROAT.
30. 2. VENDOR TO GUARANTEE BURNER FLAME LENGTH 2. VENDOR TO GUARANTEE BURNER FLAME LENGTH 2. VENDOR TO GUARANTEE BURNER FLAME LENGTH
31. 3. VENDOR TO GUARANTEE EXCESS AIR, HEAT RELEASE AND DRAFT LOSS ACROSS BURNER 3. VENDOR TO GUARANTEE EXCESS AIR, HEAT RELEASE AND DRAFT LOSS ACROSS BURNER 3. VENDOR TO GUARANTEE EXCESS AIR, HEAT RELEASE AND DRAFT LOSS ACROSS BURNER
32. NOTES: NOTES: NOTES:
1. MANUFACTURER: MANUFACTURER: MANUFACTURER: MANUFACTURER: MANUFACTURER:
2. MODEL: MODEL: MODEL: MODEL: MODEL:
3. NUMBER REQUIRED: NUMBER REQUIRED: NUMBER REQUIRED: NUMBER REQUIRED: NUMBER REQUIRED:
4. HEATING SURFACE, FT2: HEATING SURFACE, FT2: HEATING SURFACE, FT2: HEATING SURFACE, FT2: HEATING SURFACE, FT2:
5. WEIGHT, LBS. WEIGHT, LBS. WEIGHT, LBS. WEIGHT, LBS. WEIGHT, LBS.
6. APPROXIMATE DIMENSIONS : (H x W x L) , FT. APPROXIMATE DIMENSIONS : (H x W x L) , FT. APPROXIMATE DIMENSIONS : (H x W x L) , FT. APPROXIMATE DIMENSIONS : (H x W x L) , FT. APPROXIMATE DIMENSIONS : (H x W x L) , FT.
7. PERFORMANCE DATA PERFORMANCE DATA PERFORMANCE DATA PERFORMANCE DATA PERFORMANCE DATA
8. OPERATING CASE
9.
10. AIR SIDE: FLOW ENTERING, LB/HR.
11. INLET TEMPERATURE, F.
12. OUTLET TEMPERATURE, ºF.
13. PRESSURE DROP: ALLOWABLE, IN H2O
14. CALCULATED, IN H2O
15. HEAT EXCHANGED, MMBTU/HR.
16. FLUE GAS SIDE FLOW, LB/ HR.
17. INLET TEMPERATURE, F.
18. OUTLET TEMPERATURE, F.
19. PRESSURE DROP: ALLOWABLE, IN H2O
20. CALCULATED, IN H2O
21. HEAT EXCHANGED, MMBTU/HR.
22. AIR BY-PASS, LB/ HR.
23. TOTAL AIR FLOW TO BURNERS, LB./HR.
24. MIX AIR TEMPERATURE, ºF.
25. FLUE GAS COMPOSITION, MOLE % (O2, N2/H2O/CO2/SOx)
26. FLUE GAS SPECIFIC HEAT, BTU/LB -F.
27. FLUE GAS ACID DEW POINT TEMPERATURE, ºF.
28. MINIMUM METAL TEMPERATURE: ALLOWABLE, ºF.
29. CALCULATED, ºF.
30. MISCELLANEOUS: MISCELLANEOUS: MISCELLANEOUS: MISCELLANEOUS: MISCELLANEOUS:
31. MINIMUM AMBIENT AIR TEMPERATURE, F.
32. SITE ELEVATION ABOVE SEA LEVEL, FT.
33. RELATIVE HUMIDITY
34. EXTERNAL COLD AIR BY-PASS (YES/ NO)
35. COLD END THERMOCOUPLES (YES/ NO)/ NUMBER REQUIRED
36. ACCESS DOORS: NUMBER/ SIZE/ LOCATION
37. INSULATION (INTERNAL/ EXTERNAL):
38. CLEANING MEDIUM: STEAM OR WATER
39. PRESSURE, PSIG.
40. TEMPERATURE, F.
41.
42. MECHANICAL DESIGN: 42. MECHANICAL DESIGN: 42. MECHANICAL DESIGN: 42. MECHANICAL DESIGN: 42. MECHANICAL DESIGN: 42. MECHANICAL DESIGN:
43. DESIGN FLUE GAS TEMPERATURE, ºF.
44. DESIGN PRESSURE DIFFERENTIAL, IN H2O
45. SEISMIC FACTOR
46. PAINTING REQUIREMENTS
47. LEAK TEST
48. STRUCTURAL WIND LOAD, PSF
49. AIR LEAKAGE (GUARANTEED, %)
50.
51. NOTES: (ALL DATA ON PER UNIT BASIS) NOTES: (ALL DATA ON PER UNIT BASIS) NOTES: (ALL DATA ON PER UNIT BASIS) NOTES: (ALL DATA ON PER UNIT BASIS) NOTES: (ALL DATA ON PER UNIT BASIS)
CONSTRUCTION DATA CONSTRUCTION DATA CONSTRUCTION DATA CONSTRUCTION DATA
1. I. CAST IRON:
2. NUMBER OF PASSES
3. NUMBER OF TUBES PER BLOCK
4. NUMBER OF BLOCKS
5. TYPE OF SURFACE
6. TUBE MATERIAL
7. TUBE THICKNESS, IN.
8. GLASS BLOCK ( YES/ NO)
9. NUMBER OF GLASS TUBES
10. AIR CROSS-OVER DUCT: NUMBER
11. BOLTED/ WELDED
12. SUPPLIED WITH CLIPS
13. WATER WASH: YES/ NO
14. TYPE (OFF-LINE OR ON-LINE)
15. LOCATION
16.
17. II. PLATE TYPE:
18. NUMBER OF PASSES
19. NUMBER OF PLATES PER BLOCK
20. NUMBER OF BLOCKS
21. PLATE THICKNESS, IN.
22. WIDTH OF AIR CHANNEL, IN.
23. WIDTH OF FLUE GAS CHANNEL, IN.
24. AIR SIDE RIB PITCH, IN..
25. FLUE GAS SIDE RIB PITCH, IN.
26. MATERIAL: PLATE
27. RIB
28. FRAME
29. AIR CROSS-OVER DUCT: NUMBER
30. BOLTED/ WELDED
31. SUPPLIED WITH CLIPS
32. WATER WASH: YES/ NO
33. TYPE (OFF-LINE OR ON-LINE)
34. LOCATION
35.
36. III. HEAT PIPE:
37. NUMBER OF TUBES
38. TUBE OD/ WALL THICKNESS, IN.
39. TUBE MATERIAL
40. TUBES PER ROW
41. NUMBER OF ROWS
42. TUBE PITCH (SQUARE / TRIANGULAR) , IN.
43. AIR SIDE GAS SIDE
44. FINS: TYPE
45. HEIGHT x THICKNESS x NUMBER/ IN.
46. MATERIAL
47. EFFECTIVE LENGTH, FT.
48. HEATING SURFACE, FT.
49. MAXIMUM ALLOWABLE SOAK TEMPERATURE, ºF.
50. SOOTBLOWER: YES / NO
51. TYPE
52. LOCATION
53. NOTES: NOTES: NOTES:

Figure

Figure

1. OPERATING DATA: OPERATING DATA: OPERATING DATA: OPERATING DATA: OPERATING DATA: OPERATING DATA:
2. FUEL OIL TYPE/ SPECIFIC GRAVITY OR API FUEL OIL TYPE/ SPECIFIC GRAVITY OR API
3. SULFUR % WT. SULFUR % WT.
4. VANADIUM, PPM (WT.) VANADIUM, PPM (WT.)
5. NICKEL, PPM (WT.) NICKEL, PPM (WT.)
6. ASH, % WT. ASH, % WT.
7. LANE LOCATION LANE LOCATION
8. FLUE GAS TEMPERATURE @ BLOWER, MAXIMUM F. FLUE GAS TEMPERATURE @ BLOWER, MAXIMUM F.
9. FLUE GAS PRESSURE @ BLOWER, MAXIMUM F. FLUE GAS PRESSURE @ BLOWER, MAXIMUM F.
10. BLOWING MEDIUM BLOWING MEDIUM
11. UTILITY DATA: UTILITY DATA: UTILITY DATA: UTILITY DATA: UTILITY DATA: UTILITY DATA:
12. STEAM AIR POWER PSIG @ PSIG VOLTS F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
13. STEAM AIR POWER PSIG @ PSIG VOLTS F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
14. STEAM AIR POWER PSIG @ PSIG VOLTS F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
15. STEAM AIR POWER PSIG @ PSIG VOLTS F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
16. STEAM AIR POWER PSIG @ PSIG VOLTS F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
17. STEAM AIR POWER PSIG @ PSIG VOLTS F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
18. STEAM AIR POWER PSIG @ PSIG VOLTS F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
F. LB/ HR PER BLOWER SCRM PER BLOWER
PHRASE HZ
19. LAYOUT DATA: LAYOUT DATA: LAYOUT DATA: LAYOUT DATA: LAYOUT DATA: LAYOUT DATA:
20. TUBE OUTSIDE DIAMETER, IN. TUBE OUTSIDE DIAMETER, IN. TUBE OUTSIDE DIAMETER, IN. TUBE OUTSIDE DIAMETER, IN. TUBE OUTSIDE DIAMETER, IN. TUBE OUTSIDE DIAMETER, IN.
21. TUBE LENGTH, FT. TUBE LENGTH, FT. TUBE LENGTH, FT. TUBE LENGTH, FT. TUBE LENGTH, FT. TUBE LENGTH, FT.
22. TUBE SPACING, (STAG / IN LINE), IN. TUBE SPACING, (STAG / IN LINE), IN. TUBE SPACING, (STAG / IN LINE), IN. TUBE SPACING, (STAG / IN LINE), IN. TUBE SPACING, (STAG / IN LINE), IN. TUBE SPACING, (STAG / IN LINE), IN.
23. BANK WIDTH, FT. BANK WIDTH, FT. BANK WIDTH, FT. BANK WIDTH, FT. BANK WIDTH, FT. BANK WIDTH, FT.
24. NO. OF INTERMEDIATE TUBE SHEETS NO. OF INTERMEDIATE TUBE SHEETS NO. OF INTERMEDIATE TUBE SHEETS NO. OF INTERMEDIATE TUBE SHEETS NO. OF INTERMEDIATE TUBE SHEETS NO. OF INTERMEDIATE TUBE SHEETS
25. LANE DIMENSION (MINIMUM CLEARANCE), IN. LANE DIMENSION (MINIMUM CLEARANCE), IN. LANE DIMENSION (MINIMUM CLEARANCE), IN. LANE DIMENSION (MINIMUM CLEARANCE), IN. LANE DIMENSION (MINIMUM CLEARANCE), IN. LANE DIMENSION (MINIMUM CLEARANCE), IN.
26. MAXIMUM CLEANING RADIUS, FT. MAXIMUM CLEANING RADIUS, FT. MAXIMUM CLEANING RADIUS, FT. MAXIMUM CLEANING RADIUS, FT. MAXIMUM CLEANING RADIUS, FT. MAXIMUM CLEANING RADIUS, FT.
27. EXTENDED SURFACE TYPE EXTENDED SURFACE TYPE EXTENDED SURFACE TYPE EXTENDED SURFACE TYPE EXTENDED SURFACE TYPE EXTENDED SURFACE TYPE
28. NO. OF EXTENDED SURFACE ROWS NO. OF EXTENDED SURFACE ROWS NO. OF EXTENDED SURFACE ROWS NO. OF EXTENDED SURFACE ROWS NO. OF EXTENDED SURFACE ROWS NO. OF EXTENDED SURFACE ROWS
29. LINING THICKNESS, IN. LINING THICKNESS, IN. LINING THICKNESS, IN. LINING THICKNESS, IN. LINING THICKNESS, IN. LINING THICKNESS, IN.
30. BLOWER DATA: BLOWER DATA: BLOWER DATA: BLOWER DATA: BLOWER DATA: BLOWER DATA:
31. MANUFACTURER MANUFACTURER
32. TYPE TYPE
33. MODEL MODEL
34. NUMBER REQUIRED NUMBER REQUIRED
35. NUMBER OF LANES (ROWS) NUMBER OF LANES (ROWS)
36. NUMBER PER LANE NUMBER PER LANE
37. ARRANGEMENT ARRANGEMENT
38. OPERATION OPERATION
39. CONTROL REQUIRED CONTROL REQUIRED
40. CONTROL PANEL LOCATION (LOCAL OR REMOTE) CONTROL PANEL LOCATION (LOCAL OR REMOTE)
41. DRIVER TYPE (MANUAL, PNEUMATIC OR ELECTRICAL MOTOR) DRIVER TYPE (MANUAL, PNEUMATIC OR ELECTRICAL MOTOR)
42. ELECTRICAL AREA CLASSIFICATION ELECTRICAL AREA CLASSIFICATION
43. MOTOR STARTERS CLASSIFICATION MOTOR STARTERS CLASSIFICATION
44. MOTOR: HP MOTOR: HP
45. ENCLOSURES ENCLOSURES
46. RPM RPM
47. LANCE TRAVEL SPEED LANCE TRAVEL SPEED
48. HEAD: MATERIAL & RATING HEAD: MATERIAL & RATING
49. WALL BOX ISOLATION WALL BOX ISOLATION
50.
51.
52. NOTES: