Inflection Point Engineering Section 7 — Pressure Vessels

Pressure Vessels Checklist

IPE Engineering Practice IPE-EP-7-1-1C

Document number: IPE-EP-7-1-1C · Section: 7 — Pressure Vessels

Figure

THE MANUFACTURER OF EQUIPMENT PURCHASED BY IPE COMPANY SHALL BE RESPONSIBLE FOR MEETING ALL APPLICABLE REQUIREMENTS OF THE IPE ENGINEERING PRACTICE AND OTHER DOCUMENTS REFERENCED THEREIN REGARDLESS OF WHETHER THE ITEMS ARE INSPECTED BY A IPE REPRESENTATIVE.

REFERENCES

THE LATEST EDITION OF THE FOLLOWING STANDARDS AND PUBLICATIONS ARE REFERRED TO HEREIN

IPE ENGINEERING PRACTICES

EP 7-1-1 PRESSURE VESSELS

EP 7-1-2 PRESSURE VESSELS FOR NON-PROCESS SERVICE

EP 7-1-3 HEAVY WALL AND SPECIAL SERVICE PRESSURE VESSELS EP 7-1-4 SUPPLEMENTAL REQUIREMENTS FOR PRESSURE VESSELS EP 7-1-5 WELDING REQUIREMENTS FOR PRESSURE VESSLES

EP 7-1-6 METAL LINING AND CLADDING

EP 10-2-2 SUPPLEMENTAL REQUIREMENTS FOR METALLIC MATERIALS EP 10-2-3 MATERIAL HARDNESS REQUIREMENTS

EP 10-3-1 SHOP PAINTING

EP 10-3-7 INTERNAL LINING AND RESIN REPAIR

EP 11-1-1 CINTERNAL INSULATING AND REFRACTORY LINININGS INSPECTION CHECKLIST EP 15-1-4 POSITIVE MATERIAL IDENTIFICATION (PMI)

FREQUENCY OF CONTACT BY THE INSPECTOR (CHECK ONE)

LEVEL L: ON CALL BY FABRICATOR LEVEL 2: ONCE EVERY TWO WEEKS LEVEL 3: EVERY WEEK

LEVEL 4: DAILY

LEVEL 5: RESIDENT

LEVEL 6. OTHER, SPECIFY

LEVEL OF INSPECTION BY THE INSPECTOR (CHECK ONE)

LEVEL L: PREFABRICATION MEETING, DOCUMENT REVIEW, AND FINAL INSPECTION

LEVEL 2: PREFABRICATION MEETING, DOCUMENT REVIEW. REVIEW ITEMS. AND FINAL INSPECTION LEVEL 3: PREFABRICATION MEETING. DOCUMENT REVIEW, REVIEW ITEMS. WITNESS POINTS, AND FINAL

INSPECTION

LEVEL 4: PREFABRICATION MEETING, DOCUMENT REVIEW, REVIEW ITEMS, WITNESS POINTS, HOLD POINTS, AND FINAL INSPECTION

LEVEL 5. OTHER, SPECIFY

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DOCUMENT REVIEW (Shop Inspector Shall Review)

DOCUMENT DESCRIPTION
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTOR’S INITIALS (REVIEW COMPLETE) DATE
IPE PURCHASE DOCUMENTS
DRAWINGS AND SPECIFICATIONS
DOCUMENTATION (EP 7-1-4, 6.0)
QUALITY CONTROL MANUAL (EP 7-1-4: 5.3)
QUALITY CONTROL PLAN (5.0, EP 7-1-4: 5.3.3)
MATERIAL RECEIVING SIGN-OFF
MATERIAL REQUISITIONS (6.0)
MATERIAL TEST REPORTS
UT REPORT OF PLATE (EP 7-1-3: 6.2)
UT REPORTS OF FORGINGS AND THICK PLATE (EP7-1-3:6.2)
TEST EQUIPMENT CALIBRATION CERTIFICATIONS
WELDING PROCEDURE SPECS (EP 7-1-5:7.0)
WELDER QUALIFICATION RECORDS (EP 7-1-5: 9.0)
NDE PROCEDURES
NDE TEST REPORTS
NDE PERSONNEL CERTIFICATION
FAB. PLAN/SHOP TRAVELER
IDENTIFICATION OF CRITICAL DIMENSIONS
DAILY COATING INSPECTION REPORT (EP 10-3-1)
SUB-CONTRACTOR Q/C REPORTS
AS-BUILT DATA SHEET(4.1)
NAME PLATE RUBBINGS AND/OR CODE
PRESSURE VESSEL DATA BOOK (EP 7-1-4:6.3)
PWHT PROCEDURES ( 8.5)
AUTHORIZED WAIVERS AND/OR DEVIATIONS REVIEW
REVIEW OF SUBORDERS OF UNPRICED PURCHASE ORDERS TO SUB- VENDORS FOR COMPLIANCE WITH IPE ENGINEERING PRACTICE

Figure

GENERAL FABRICATION INSPECTION REQUIREMENTS (ALL FABRICATED EQUIPMENT)

R CHECK: THE SHOP INSPECTOR SHALL REVIEW DOCUMENTED RESULTS OF INSPECTION PERFORMED BY VENDOR'S INSPFCTOR OR SUBCONTRACTED INSPECTOR.

W CHECK: INDICATES THE SHOP INSPECTOR SHALL WITNESS ITEMS DURING FABRICATION SHOP SHALL NOTIFY INSPECTOR 2 DAYS IN ADVANCE OF FABRICATION POINT BUT NEED NOT HOLD PRODUCTION FOR INSPECTION.

H CHECK: INDICATES THE SHOP INSPECTOR SHALL INSPECT ITEMS DURING HOLD ON FABRICATION. SHOP SHALL NOTIFY INSPECTOR FIVE DAYS IN ADVANCE OF FABRICATION POINT AND SHALL NOT CONTINUE AFFECTED PRODUCTION UNTIL INSPECTOR PERFORMS AND IMPROVES FABRICATION AFTER INDICATED INSPECTION.

R W H INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTOR’S INITIALS (REVIEW COMPLETE) DATE
SPECIAL MATERIAL REQUIREMENTS (EP 10-2-2)
PWHT SEP COOLING REQUIREMENTS (EP 10-2-2)
SPECIAL MATERIAL TENSILE AND IMPACT TESTING REQUIREMENTS (EP 10-2-2)
FIT-UPS WELD ROOTS/WELD BEVELS
SPECIAL MATERIAL REQUIREMENTS (6.0)
SPECIAL FORGINGS TESTING REQUIREMENTS
GENERAL FABRICATION CHECKS (8.1)
GENERAL WELDING FABRICATION CHECKS (8.2)
HEAD AND TRANSITION SECTION THICKNESS REQUIREMENTS (8.3)
REINFORCING PAD GAP ALLOWANCE (8. 3)
SPECIAL FORGING FORMING REQUIREMENTS (8.4)
PWHT PREPARATIONS (8.5)
REVIEW OF COLD WORKED PARTS PWHT REQUIREMENTS
NAMEPLATE REQUIREMENTS (8.6)
DIMENSIONAL CHECKS (8.7)
TEMPLATE CHECK (8.7)
CLEANLINESS CHECK PRIOR TO FINAL INSPECTION (9.1)
PMI OF ALL APPLICABLE MATERIALS (EP 15-1-4)
RT LOCATION SELECTION
RT REVIEW (9.3)
RT OF WELDS IN COLD WORKED PARTS (9.3)
UT OF NOZZLES IN THICK SHELLS (9. 4)
WFMT OF WELDS IF VESSELS IN AES (9.5)
R W H INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTOR’S INITIALS (REVIEW COMPLETE) DATE
MT/PT OF DOUBLE WELDED GROOVE JOINTS (9.5)
MT/PT OF SPECIFIED AREAS (9.5)
MT/PT OF SPECIFIED AREAS OF 100% RT VESSEL (9.5)
NOZZLE REQUIREMENTS (7.7)
MANWAY REQUIREMENTS (7.9)
GIRTH FLANGE CONTACT SURFACE REQUIREMENTS (7.11)
FLANGE REQUIREMENTS FOR CLAD VESSELS (7.11)
MT/PT OF UNRADIOGRAPHICABLE NOZZLES (9.5)

Figure

GENERAL FABRICATION INSPECTION REQUIREMENTS (All Fabricated Equipment)

R W H INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTOR’ S INITIALS (REVIEW COMPLETE) DATE
ALL MAJOR REPAIRS PERFORMED IN ACCORDANCE WITH ACCEPTED PROCEDURES (10.0) ALL MAJOR REPAIRS PERFORMED IN ACCORDANCE WITH ACCEPTED PROCEDURES (10.0) ALL MAJOR REPAIRS PERFORMED IN ACCORDANCE WITH ACCEPTED PROCEDURES (10.0) ALL MAJOR REPAIRS PERFORMED IN ACCORDANCE WITH ACCEPTED PROCEDURES (10.0)
ALL OTHER REPAIRS PERFORMED IN ACCORDANCE WITH ACCEPTED PROCEDURES (10.0) ALL OTHER REPAIRS PERFORMED IN ACCORDANCE WITH ACCEPTED PROCEDURES (10.0) ALL OTHER REPAIRS PERFORMED IN ACCORDANCE WITH ACCEPTED PROCEDURES (10.0) ALL OTHER REPAIRS PERFORMED IN ACCORDANCE WITH ACCEPTED PROCEDURES (10.0)
NDE OF REPAIRS NDE OF REPAIRS NDE OF REPAIRS NDE OF REPAIRS
HYDROSTATIC LEAK TEST (11.0) HYDROSTATIC LEAK TEST (11.0) HYDROSTATIC LEAK TEST (11.0) HYDROSTATIC LEAK TEST (11.0)
CHLORIDE CONTENT OF HYDROTEST FOR STAINLESS STEEL (11.0) CHLORIDE CONTENT OF HYDROTEST FOR STAINLESS STEEL (11.0) CHLORIDE CONTENT OF HYDROTEST FOR STAINLESS STEEL (11.0) CHLORIDE CONTENT OF HYDROTEST FOR STAINLESS STEEL (11.0)
REINFORCING PAD PRESSURE TEST (11.0) REINFORCING PAD PRESSURE TEST (11.0) REINFORCING PAD PRESSURE TEST (11.0) REINFORCING PAD PRESSURE TEST (11.0)
PROGRESSIVE FORMING/MACH. PROGRESSIVE FORMING/MACH. PROGRESSIVE FORMING/MACH. PROGRESSIVE FORMING/MACH.
ASSEMBLY AND MATCH MARKS ASSEMBLY AND MATCH MARKS ASSEMBLY AND MATCH MARKS ASSEMBLY AND MATCH MARKS
REMOVAL OF TEMP. ATTACH. AND NDE INSPECTION OF AFFECTED AREA REMOVAL OF TEMP. ATTACH. AND NDE INSPECTION OF AFFECTED AREA REMOVAL OF TEMP. ATTACH. AND NDE INSPECTION OF AFFECTED AREA REMOVAL OF TEMP. ATTACH. AND NDE INSPECTION OF AFFECTED AREA
SURFACE CLEANLINESS/PROFILE SURFACE CLEANLINESS/PROFILE SURFACE CLEANLINESS/PROFILE SURFACE CLEANLINESS/PROFILE
FINAL SHIPPING PREPARATION/CLEANLINESS/PRESERVATION (EP 7-1-4: 5.5) FINAL SHIPPING PREPARATION/CLEANLINESS/PRESERVATION (EP 7-1-4: 5.5) FINAL SHIPPING PREPARATION/CLEANLINESS/PRESERVATION (EP 7-1-4: 5.5) FINAL SHIPPING PREPARATION/CLEANLINESS/PRESERVATION (EP 7-1-4: 5.5)
STAMPING AND MARKING (EP 7-1-4: 5.4) STAMPING AND MARKING (EP 7-1-4: 5.4) STAMPING AND MARKING (EP 7-1-4: 5.4) STAMPING AND MARKING (EP 7-1-4: 5.4)
HEAVY WALL AND SPECIAL SERVICE VESSEL INPSECTION WHEN REQUIRED (SEE EP 7-1-3) HEAVY WALL AND SPECIAL SERVICE VESSEL INPSECTION WHEN REQUIRED (SEE EP 7-1-3) HEAVY WALL AND SPECIAL SERVICE VESSEL INPSECTION WHEN REQUIRED (SEE EP 7-1-3) HEAVY WALL AND SPECIAL SERVICE VESSEL INPSECTION WHEN REQUIRED (SEE EP 7-1-3) HEAVY WALL AND SPECIAL SERVICE VESSEL INPSECTION WHEN REQUIRED (SEE EP 7-1-3) HEAVY WALL AND SPECIAL SERVICE VESSEL INPSECTION WHEN REQUIRED (SEE EP 7-1-3) HEAVY WALL AND SPECIAL SERVICE VESSEL INPSECTION WHEN REQUIRED (SEE EP 7-1-3) HEAVY WALL AND SPECIAL SERVICE VESSEL INPSECTION WHEN REQUIRED (SEE EP 7-1-3) HEAVY WALL AND SPECIAL SERVICE VESSEL INPSECTION WHEN REQUIRED (SEE EP 7-1-3)
VESSEL ATTACHMENT WELD REQUIREMENTS (5.4)
SUPPLEMENTAL UT OF PLATE MATERIAL (6.2)
SUPPLEMENTAL UT AND MT OF FORGINGS (6.2)
REPAIRS OF PLATES AND FORGINGS (6.2)
R W H INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTOR’ S INITIALS (REVIEW COMPLETE) DATE
SUPPLEMENTAL RT REQUIREMENTS (8.1)
SUPPLEMENTAL UT REQUIREMENTS (8.2)
SUPPLEMENTAL MT AND PT REQUIREMENTS (8.3)
AE REQUIREMENTS(9.0
)
PRODUCTION TEST PLATE QUALIFICATION (EP 7-1-5)

Figure

SHELL AND TUBE HEAT EXCHANGER INSPECTION AND TESTING

R W H INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTOR’S INITIALS (REVIEW COMPLETE) DATE
WELDING INSPECTION (SEE EP 7-1-5) WELDING INSPECTION (SEE EP 7-1-5) WELDING INSPECTION (SEE EP 7-1-5) WELDING INSPECTION (SEE EP 7-1-5) WELDING INSPECTION (SEE EP 7-1-5) WELDING INSPECTION (SEE EP 7-1-5) WELDING INSPECTION (SEE EP 7-1-5) WELDING INSPECTION (SEE EP 7-1-5) WELDING INSPECTION (SEE EP 7-1-5)
WELDING PROCESS REQUIREMENTS (6.0) WELDING PROCESS REQUIREMENTS (6.0) WELDING PROCESS REQUIREMENTS (6.0) WELDING PROCESS REQUIREMENTS (6.0)
WELDER PERFORMANCE QUALIFICATION TESTS (7.0) WELDER PERFORMANCE QUALIFICATION TESTS (7.0) WELDER PERFORMANCE QUALIFICATION TESTS (7.0) WELDER PERFORMANCE QUALIFICATION TESTS (7.0)
WELD JOINT DESIGN (8.0) WELD JOINT DESIGN (8.0) WELD JOINT DESIGN (8.0) WELD JOINT DESIGN (8.0)
PREHEAT AND INTERPASS REQUIREMENTS (9.1) PREHEAT AND INTERPASS REQUIREMENTS (9.1) PREHEAT AND INTERPASS REQUIREMENTS (9.1) PREHEAT AND INTERPASS REQUIREMENTS (9.1)
CONSUMABLES CONTROL (9.2) CONSUMABLES CONTROL (9.2) CONSUMABLES CONTROL (9.2) CONSUMABLES CONTROL (9.2)
WELDING TECHNIQUE REQUIREMENTS (9.3) WELDING TECHNIQUE REQUIREMENTS (9.3) WELDING TECHNIQUE REQUIREMENTS (9.3) WELDING TECHNIQUE REQUIREMENTS (9.3)
WELDER IDENTIFICATION (9.4) WELDER IDENTIFICATION (9.4) WELDER IDENTIFICATION (9.4) WELDER IDENTIFICATION (9.4)
PRODUCTION TEST PLATE QUALIFICATION (9.5) PRODUCTION TEST PLATE QUALIFICATION (9.5) PRODUCTION TEST PLATE QUALIFICATION (9.5) PRODUCTION TEST PLATE QUALIFICATION (9.5)
PWHT REPORT - ASME CODE (10.0) PWHT REPORT - ASME CODE (10.0) PWHT REPORT - ASME CODE (10.0) PWHT REPORT - ASME CODE (10.0)
PWHT - AES SERVICE (11.0) PWHT - AES SERVICE (11.0) PWHT - AES SERVICE (11.0) PWHT - AES SERVICE (11.0)
WELD HARDNESS REQUIREMENTS AFTER PWHT (EP 10-2-3) WELD HARDNESS REQUIREMENTS AFTER PWHT (EP 10-2-3) WELD HARDNESS REQUIREMENTS AFTER PWHT (EP 10-2-3) WELD HARDNESS REQUIREMENTS AFTER PWHT (EP 10-2-3)
CLADDING AND WELD OVERLAY INSPECTION WHEN REQUIRED (EP 7-1-6) CLADDING AND WELD OVERLAY INSPECTION WHEN REQUIRED (EP 7-1-6) CLADDING AND WELD OVERLAY INSPECTION WHEN REQUIRED (EP 7-1-6) CLADDING AND WELD OVERLAY INSPECTION WHEN REQUIRED (EP 7-1-6) CLADDING AND WELD OVERLAY INSPECTION WHEN REQUIRED (EP 7-1-6) CLADDING AND WELD OVERLAY INSPECTION WHEN REQUIRED (EP 7-1-6) CLADDING AND WELD OVERLAY INSPECTION WHEN REQUIRED (EP 7-1-6) CLADDING AND WELD OVERLAY INSPECTION WHEN REQUIRED (EP 7-1-6) CLADDING AND WELD OVERLAY INSPECTION WHEN REQUIRED (EP 7-1-6)
INSPECTION REQUIREMENTS FOR CLAD PLATE (11.0)
REQUIREMENTS FOR CLAD PLATE (5.0)
PT OF WELD OVERLAY OF SEAMS (11.0)
RT OF MAIN SEAM AFTER WELD OVERLAY (11.0)
VERIFICATION OF WELD OVERLAY THICKNESS (11.0)
PMI OF WELD OVERLAY (11.0)
R W H INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTION/TESTING ACTIVITY
(REFERENCES TO EP 7-1-1 OR EP 7-1-2 UNLESS OTHERWISE NOTED)
INSPECTOR’S INITIALS (REVIEW COMPLETE) DATE
PT OF 1ST LAYER OF WELD OVERLAY (11.0)
FINAL PT EXAMINATION OF OVERLAY (11.0)
RT OF P3, P4, AND P5 FOLLOWING PWHT (11.0)
FERRITE CONTENT OF OVERLAYS (11.0)
INSPECTION REQUIREMENTS FOR STRIP LINING (11.3)

Figure

HEAVY WALL AND SPECIAL SERVICE VESSEL INSPECTION WHEN REQUIRED

R W H INSPECTION/TESTING ACTIVITY (REFERENCES TO EP 7-1-3 UNLESS OTHERWISE NOTED) INSPECTOR’ S INITIALS (REVIEW COMPLETE) DATE
EXTERIOR COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-1) EXTERIOR COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-1) EXTERIOR COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-1) EXTERIOR COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-1) EXTERIOR COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-1) EXTERIOR COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-1)
SAND BLASTED SURFACES (10.0
COATINGS PREPARATION (10.0)
WET FILM THICKNESS MEASUREMENTS (10.0)
DRY FILM THICKNESS MEASUREMENTS (10.0)
HOLIDAY TESTING OF COATING (10.0)
REPAIR AND FINAL INSPECTION
INTERNAL COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-7: 12.0) INTERNAL COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-7: 12.0) INTERNAL COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-7: 12.0) INTERNAL COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-7: 12.0) INTERNAL COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-7: 12.0) INTERNAL COATING INSPECTION WHEN REQUIRED (SEE EP 10-3-7: 12.0)
INITIAL SURFACE INSPECTION
SAND BLASTING OPERATION
SURFACE PREPARATION PRIOR TO APPLICATION
CONDITION FOR APPLICATION OF COATING
DRY FILM THICKNESS MEASUREMENT
HOLIDAY TESTING OF COATING
REPAIR AND FINAL INSPECTION
INSPECTOR SIGN-OFF INSPECTOR SIGN-OFF INSPECTOR SIGN-OFF INSPECTOR SIGN-OFF
INITIALS NAME COMPANY SOCIAL SECURITY NUMBER

Figure

SUMMARY: