Section 5 — Piping

IPE-EP-5-5-1C

IPE Engineering Practice IPE-EP-5-5-1C

Document number: IPE-EP-5-5-1C · Section: 5 — Piping

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices Piping Fabrication Inspection Checklist PROJECT PROJECT NO. INQUIRY NO. LOCATION UNIT EQUIPMENT ID JOB NO. DOCUMENT NO. DATA ISSUED FOR IN-HOUSE REVIEW COASTAL ARUBA REFINING APPROVAL QUOTATION OTHER PURCHASE CONSTRUCTION THIS SHEET IS A RECORD OF EACH ISSUE OR REVISION TO THE SUBJECT DATA. EACH TIME THE DATA ALL DATA SHEETS ATTACHED IS CHANGED ONLY THE NEW OR REVISED DATA SHEETS NEED TO BE ISSUED. THE EXACT SHEETS CHANGED AND THE NATURE OF THE CHANGE SHOULD BE NOTED UNDER REMARKS. THESE REMARKS ARE NOT A PART OF THE DATA. THE REVISED DATA SHEET(S) BE COME PART OF THE ORIGNAL DATA AND SHALL BE COMPLIED WITH IN THEIR ENTIRETY. REVISED DATA SHEET(S) ONLY ATTACHED REV. DATE BY CHECK APPROVALS REMARKS SECTION PROJECT Coastal Aruba

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices Piping Fabrication Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. THE MANUFACTURER OF EQUIPMENT PURCHASED BY COASTAL ARUBA REFINING COMPANY SHALL BE RESPONSIBLE DOCUMENTS REFERENCED THEREIN REGARDLESS OF WHETHER THE ITEMS ARE INSPECTED BY A COASTAL ARUBA REFINING REPRESENTATIVE. REFERENCES THE LATEST EDITION OF THE FOLLOWING STANDARDS AND PUBLICATIONS ARE REFERRED TO HEREIN. EP 5-2-1 SELECTION OF PIPING COMPONENTS AND MATERIALS EP 5-2-2 FLANGES, GASKETS AND BOLTING EP 5-3-1 VALVE DESIGN AND SELECTION CRITERIA EP 5-5-1 PIPING FABRICATION EP 5-5-2 WELDING REQUIREMENTS FOR PIPING EP 5-5-3 PIPING ERECTION AND TESTING EP 5-5-6 SUPPLEMENTAL REQUIREMENTS FOR FABRICATED PIPING EP 10-2-3 MATERIAL HARDNESS REQUIREMENTS EP 10-3-1 SHOP AND FIELD PAINTING EP 11-1-1 INTERNAL INSULATING AND REFACTORY LININGS EP 11-1-1 C INTERNAL INSULATING AND REFACTORY LININGS INSPECTION CHECKLIST EP 11-3-1 INSULATION DESIGN EP 15-1-4 POSITIVE MATERIALS IDENTIFICATION (PMI) ASME CODE B31.3 PROCESS PIPING ASME/ANSI STANDARD B16.25 BUTTWELDING ENDS PR STANDARD ES-7 MINIMUM LENGTH AND SPACING FOR WELDED NOZZLES FREQUENCY OF CONTACT BY THE INSPECTOR: (CHECK ONE) LEVEL 1: ON CALL BY FABRICATOR LEVEL 2: ONCE EVERY TWO WEEKS LEVEL 3: EVERY WEEK LEVEL 4: DAILY LEVEL 5: RESIDENT LEVEL 6: OTHER, SPECIFY LEVEL OF INSPECTION BY THE INSPECTOR: (CHECK ONE) LEVEL 1: PREFABRICATION MEETING, DOCUMENT REVIEW, AND FINAL INSPECTION LEVEL 2: PREFABRICATION MEETING, DOCUMENT REVIEW, REVIEW ITEMS, AND FINAL INSPECTION LEVEL 3: PREFABRICATION MEETING, DOCUMENT REVIEW, REVIEW ITEMS, WITNESS POINTS, AND FINAL INSPECTION LEVEL 4: PREFABRICATION MEETING, DOCUMENT REVIEW, REVIEW ITEMS, WITNESS POINTS, HOLD POINTS, AND FINAL INSPECTION LEVEL 5: OTHER, SPECIFY

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices Piping Fabrication Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. DOCUMENT REVIEW (SHOP INSPECTOR SHALL REVIEW): DOCUMENT DESCRIPTION INSPECTOR'S DATE (REFERENCES ARE TO EP 5-5-1 UNLESS OTHERWISE NOTED) INITIALS (REVIEW COMPLETE) COASTAL ARUBA REFINING PURCHASE DOCUMENTS (EP 5-5- 1. 6:4.1.1) 2. MANUFACTURER’S DATA REPORT (EP 5-5-6:4.1) 3. QUALITY CONTROL MANUAL EP 5-5-6:5.3.1) QUALITY CONTROL PLAN APPROVED BY OWNER’S ENGINEER 4. (EP 5-5-6:5.3.3) 5. MATERIAL RECEIVING SIGN-OFF 6. MATERIAL REQUISITIONS MATERIAL TEST REPORTS OF CERTIFICATES OF COMPLIANCE 7. (EP 5-2-4:6.4,6.5) 8. PRE-FAB PMI RESULTS 9. IMPACT TEST REPORTS (EP 5-5-6:6.5.2) PRESSURE TEST OR ANY OTHER REQUIRED TEST CHARTS OR 10. REPORTS (EP5-2-4:6.7.3) 11. HEAT TREATMENT CHARTS OR RECORDS (EP 5-2-4:6.7.4) DETAILED DESCRIPTION OF REPAIRS WHEN REQUIRED BY 12. MATERIAL SPECIFICATION (EP 5-2-4:6.7.5) 13. TEST EQUIPMENT CALIBRATION CERTIFICATIONS WELDING PROCEDURE SPECS AND PROCEDURE 14. QUALIFICATION RECORDS ACCEPTED BY OWNER’S ENGINEER (EP 5-5-2:5.0,6.0 AND EP 5-2-4:6.6.1) 15. WELDER QUALIFICATION RECORDS (EP 5-5-2:7.0, EP 5-2-4:6.6.2)) 16. RADIOGRAPH FILM (EP 5-2-4: 6.6.3) 17. WELDER TRACEABILITY DOCUMENT APPROVED NDE PROCEDURES AND NDE INSPECTOR 18. QUALIFICATIONS (EP 5-2-4: 6.7.1) 19. NDE TEST REPORTS (EP 5-2-4: 6.7.2) 20. FAB. PLAN/SHOP TRAVEL 21. DAILY COATING INSPECTION REPORT (EP 10-3-1:7.2) 22. SUB-CONTRACTOR Q/C REPORTS 23. AUTHORIZED WAIVERS AND/OR DEVIATIONS REVIEW REVIEW OF SUBORDERS OF UNPRICED PURCHASE ORDERS TO 24. SUBVENDORS FOR COMPLIANCE WITH COASTAL ARUBA ENGINEERING PRACTICES 25. 26. 27. 28.

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices Piping Fabrication Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. R CHECK: THE SHOP INSPECTOR SHALL REVIEW DOCUMENTED RESULTS OF INSPECTION PERFORMED BY VENDOR'S INSPECTION OR SUBCONTRACTED INSPECTOR. W CHECK: INDICATES THE SHOP INSPECTOR SHALL WITNESS ITEM DURING FABRICATION. SHOP SHALL NOTIFY INSPECTOR TWO DAYS IN ADVANCE OF FABRICATION POINT BUT NEED NOT HOLD PRODUCTION FOR INSPECTION. W CHECK: INDICATES THE SHOP INSPECTOR SHALL INSPECT ITEM DURING HOLD ON FABRICATION. SHOP SHALL NOTIFY INSPECTOR FIVE DAYS IN ADVANCE OF FABRICATION POINT AND SHALL NOT CONTINUE AFFECTED PRODUCTION UNTIL INSPECTOR PERFORMS INDICATED INSPECTION. INSPECTOR'S R W H INSPECTION/TESTING ACTIVITY INITIALS (REVIEW DATE COMPLETE) GENERAL FABRICATION REQUIREMENTS PIPING MARKED PER AGREEMENT WITH OWNER (EP 5-5-6: 5.4) SHOP FABRICATED PIPING PACKAGE PER REQUIREMENT (EP 5-5- 6: 5.5) PIPING DIMENSIONAL TOLERANCES WITHIN REQUIREMENTS (7.0) ADDITIONAL TOLERANCES OF LARGE DIAMETER PIPING MET (8.0) PIPING BENDS/ELBOWS/MITER BENDS PER REQUIREMENTS OF APPROVED ENGINEERING DRAWINGS (9.0) BRANCH CONNECTION REQUIREMENTS PER APPROVED ENGINEERING DRAWINGS (10.0) UNION REQUIREMENTS (11.9, EP 5-2-1: 7.5) FLANGE FACE FINISH REQUIREMENTS (11.1, EP 5-2-2, TABLE 1) VALVE REQUIREMENTS (EP 5-3-1:TABLE 1 AND 2) BRACING OF SMALL DIAMETER VALVES PER REQUIREMENTS (12.0) INSULATION SUPPORT REQUIREMENTS (13.1, EP 11-3-1) PIPE TAPER THREAD DESIGN REQUIREMENTS (14.0, EP 5-2-1 TABLE 4 ALL MAJOR REPAIRS PREFORMED IN ACCORDANCE WITH ACCEPTED PROCEDURES (20.4) LONGITUDINAL, GIRTH, MITER, AND BRANCH CONNECTION WELDS ARE100% PENETRATION (15.2) WELD ENDS FOR BEVELED PIPE ARE PER ASME/ANSI 16.25 OR AS AGREED TO WITH OWNER'S ENGINEER (15.3) EXTERNAL OR INTERNAL MISALIGNMENTS ARE WITHIN TOLERANCES (15.4) 3 TO 1 TAPERS ARE USED WHERE INTERNAL MISALIGNMENT IS GREATER THAN ALLOWABLE (15.4) NO GIRTH SEAMS CLOSER TO EACH THAN 6 TIMES WALL THICKNESS (15.5) CLEAR DISTANCE BETWEEN ADJACENT BRANCH CONNECTION WELDS GREATER THAN CRITERIA IN PFI STD ES-7 (15.6) LONGITUDINAL SEAMS IN ADJACENT LENGTH STAGGERED AND CLEAR OF ANY ATTACHMENT WELDS (15.7) NO DISSIMILAR MATERIAL WELDS INVOLVING CARBON STEEL MADE ON SITE (15.8) (SITE FABRICATION) TRUING RINGS AND MATCH MARKS, IF SPECIFIED, ARE USED (15.11) ALL FILLET WELDS FOR SOCKET WELDED PIPING ARE OF PROPER DIMENSONS (15.12)

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices Piping Fabrication Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. INSPECTOR'S INITIALS R W H INSPECTION/TESTING ACTIVITY DATE (REVIEW COMPLETE) GENERAL FABRICATION REQUIREMENTS (CONTINUED) INTERNAL WELD FOR INTERNALLY COATING PIPING SHALL BE GROUND SMOOTH OR WELDED WITH GTAW ROOT(15.13) EXCESSIVE WELD PROJECTIONS REMOVED (15.14) ROOTS OF FIELD WELD TIE-INS FOR P-4, P-5, P-7, AND P-8 MATERIALS ARE PERFORMED WITH GTAW AND ARGON PURGE GAS (15.15) (SITE FABRICATION) SEAL WELDING REQUIREMENTS (EP 5-5-3: 5.3) WELDING PREFORMED IN ACCORDANCE WITH APPROVED PROCEDURES (EP 5-5-2: 6.1) WELDER PERFORMANCE QUALIFICATION TEST WITNESSED BY INSPECTOR (EP 5-5-2: 6.1) WELD JOINTS MADE PER DESIGN REQUIREMENTS (EP 5-5-2: 8.0) REQUIRED PREHEAT AND INTERPASS TEMPERTURE MAINTAINED DURING WELDING (EP 5-5-2: 9.1) FILLER METAL. REQUIREMENTS MAINTAINED DURING FABRICATION (EP 5-5-2: 9.2) WELDING TECHNIQUE REQUIREMENTS MAINTAINED DURING FABRICATION (EP 5-5-2: 9.3) WELDER IDENTIFICATION REQUIREMENTS (EP 5-5-2: 9.4) HARDNESS VALVES (EP 10-2-3: 4.1) HARDNESS TESTING REQUIREMENTS (EP 13-4-1: 4.6) PWHT REQUIREMENTS PRE ASME B31.3 (EP 5-5-2: 11.0) PWHT REQUIREMENTS PRE AES (EP 5-5-2: 12.0) REQUIREMENTS FOR ATTACHMENT TO PRESSURE BOUNDARIES PREFORMED (EP 5-5-2: 14.0) ALL CHISEL MARKS. CLAMP MARKS.AND NOTCHES REMOVED WITH SMOOTH CONTOURS (18.1.4) DENTS GREATER THAN 1/8" DEEP OR GREATER THAN 12.5% OF THE NOMINAL WALL THICKNESS IDENTIFIED FOR REPAIR (18.1.4) ALL WELDS DEPOSITED BY QUALIFIED WELDERS WITH QUALIFIED PROCEDURES (18.1.7) MAXIMUM ALLOWABLE PROJECTIONS WITHIN REQUIREMENTS (18.1.8) CONCAVE ROOT SURFACE (SUCK-BACK) AND UNDERCUT WITHIN TOLERANCES RADIOGRAPHY PREFORMED PER REQUIREMENTS (18.2) UL TRASONIC EXAMINATION PREFORMED ON ALL GROOVE WELDS CONTAINING MULTIPLE LAYERS OR PASSES OF GMAW (18.3.2) 20% OF ALL WELDS GREATER THAN 1-1/4" THICK UT EXAMINED IN ADDITION TO RT (18.3.3) NON-PRESSURE TESTED BRANCH CONNECTION WELDS UT EXAMINED (18.4.2) MT/PT EXAMINATION PREFORMED PER ASME B31.3 REQUIREMENTS

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices Piping Fabrication Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. INSPECTOR'S R W H INSPECTION/TESTING ACTIVITY INITIALS (REVIEW DATE COMPLETE) GENERAL FABRICATION REQUIREMENTS (CONTINUED) WFMT UTILIZED FOR MY REQUIREMENTS WFMT UTILIZED FOR MT REQUIREMENTS ROOT AND FINAL PASS WELDS OF BRANCH WELD-ON FITTINGS MT/PTEXAMINED (18.4.2) 10% OF WELDS OF P-1 AMD P-8 MATERIALS AND 100% OF WELDS OF P-4 AND P-5 MT/PT EXAMINED PRE REQUIREMENT (18.4.2) ADDITIONAL INSPECTION REQUIREMENTS PREFORMED FOR PNEUMATICALLY TESTED PIPING (18.5) PROGRESSIVE INSPECTION PREFORMED AS REQUIRED FOR DEFECTS FOUND IN INSPECTION (18.6.3) PMI VERIFICATION (EP 15-1-4) (POST FABRICATION) SPECIFIED PRESSURE TESTING PERFORMED (19.1) COATING INSPECTION WHEN REQUIRED (EP 10-3-1) SAND BLASTED SUFACES COATINGS PREPARATION WET FILM THICKNESS MEASUREMENTS DRY FILM THICKNESS MEASUREMENTS HOLIDAY TESTING OF COATING INSPECTOR SIGN-OFF SOCIAL SECURITY INITIALS NAME COMPANY NUMBER

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices Piping Fabrication Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. SUMMARY:

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