Section 5 — Piping

IPE-EP-5-3-19C

IPE Engineering Practice IPE-EP-5-3-19C

Document number: IPE-EP-5-3-19C · Section: 5 — Piping

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices FCCU Slide Valve Inspection Checklist PROJECT PROJECT NO. INQUIRY NO. LOCATION UNIT EQUIPMENT ID JOB NO. DOCUMENT NO. DATA ISSUED FOR IN-HOUSE REVIEW COASTAL ARUBA REFINING APPROVAL QUOTATION OTHER PURCHASE CONSTRUCTION THIS SHEET IS A RECORD OF EACH ISSUE OR REVISION TO THE SUBJECT DATA. EACH TIME THE DATA IS ALL DATA SHEETS ATTACHED CHANGED ONLY THE NEW OR REVISED DATA SHEETS NEED TO BE ISSUED. THE EXACT SHEETS CHANGED AND THE NATURE OF THE CHANGE SHOULD BE NOTED UNDER REMARKS. THESE REMARKS ARE NOT A PART OF THE DATA. THE REVISED DATA SHEET(S) BE COME PART OF THE ORIGNAL DATA AND SHALL BE COMPLIED WITH IN THEIR ENTIRETY. REVISED DATA SHEET(S) ONLY ATTACHED REV. DATE BY CHECK APPROVALS REMARKS SECTION PROJECT Coastal Aruba

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices FCCU Slide Valve Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. THE MANUFACTURER OF EQUIPMENT PURCHASED BY COASTAL ARUBA REFINING COMPANY SHALL BE RESPONSIBLE DOCUMENTS REFERENCED THEREIN REGARDLESS OF WHETHER THE ITEMS ARE INSPECTED BY A COASTAL ARUBA REFINING REPRESENTATIVE. REFERENCES THE LATEST EDITION OF THE FOLLOWING STANDARDS AND PUBLICATIONS ARE REFERRED TO HEREIN. EP 5-3-19 FCCU SLIDE VALVES EP 5-5-2 WELDING REQUIREMENTS FOR PIPING EP 10-3-1 SHOP PAINTING EP 15-1-4 POSITIVE MATERIALS IDENTIFICATION (PMI) FREQUENCY OF CONTACT BY THE INSPECTOR: (CHECK ONE) LEVEL 1: ON CALL BY FABRICATOR LEVEL 2: ONCE EVERY TWO WEEKS LEVEL 3: EVERY WEEK LEVEL 4: DAILY LEVEL 5: RESIDENT LEVEL 6: OTHER, SPECIFY LEVEL OF INSPECTION BY THE INSPECTOR: (CHECK ONE) LEVEL 1: PREFABRICATION MEETING, DOCUMENT REVIEW, AND FINAL INSPECTION LEVEL 2: PREFABRICATION MEETING, DOCUMENT REVIEW, REVIEW ITEMS, AND FINAL INSPECTION LEVEL 3: PREFABRICATION MEETING, DOCUMENT REVIEW, REVIEW ITEMS, WITNESS POINTS, AND FINAL INSPECTION LEVEL 4: PREFABRICATION MEETING, DOCUMENT REVIEW, REVIEW ITEMS, WITNESS POINTS, HOLD POINTS, AND FINAL INSPECTION LEVEL 5: OTHER, SPECIFY

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices FCCU Slide Valve Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. DOCUMENT REVIEW (SHOP INSPECTOR SHALL REVIEW): (REFERENCES ARE TO EP 5-3-19 UNLESS OTHERWISE NOTED) DOCUMENT DESCRIPTION INSPECTOR'S DATE INITIALS (REVIEW COMPLETE) 1. COASTAL ARUBA REFINING PURCHASE DOCUMENTS 2. DRAWINGS AND SPECIFICATIONS (6.1) 3. DESIGN REPORT (6.2) 4. QUALITY CONTROL MANUAL (5.3.) 5. QUALITY CONTROL PLAN (5.3.3) 6. MATERIAL RECEIVING SIGN-OFF 7. MATERIAL TEST REPORTS (4.2.10) 8. CERTIFICATES OF COMPLIANCE (4.2.10) 9. TEST EQUIPMENT CALIBRATION CERTIFICTIONS WELDING PROCEDURE SPECS. AND PROCEDURE QUALIFICATION 10. RECORDS APPROVED BY OWNER’S ENGINEER (EP 5-5-2:5.0,6.0) 11. WELDER QUALIFICATION RECORDS (EP 5-5-2:7.0) 12. WELDING PROCEDURE SPECS (EP 5-5-2:5.1) 13. WELDER QUALIFICATION RECORDS (EP 5-5-2:7.4), 14. WELDER TRACEABILITY DOCUMENT 15. NDE PROCEDURES 16. NDE TEST REPORTS 17. NDE PERSONNEL CERTIFICATION 18. FAB. PLAN/SHOP TRAVEL 19. IDENTIFICATION OF CRITICAL DIMENSONS 20. DAILY COATING INSPECTION REPORT (EP 10-3-1:7.2) 21. SUB-CONTRACTOR Q/C REPORTS 22. SPARE PARTS LIST PROVIDED (5.6) 23. HYDROTEST PROCEDURE REVIEWED AND APPROVED (10.1.4.8) 24. AUTHORIZED WAIVERS AND/OR DEVIATIONS REVIEW REVIEW OF SUBORDERS OF UNPRICED PURCHASE ORDERS TO 25. SUBVENDORS FOR COMPLIANCE WITH COASTAL ARUBA ENGINEERING PRACTICES 26. 27. 28. 29.

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices FCCU Slide Valve Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. R CHECK: THE SHOP INSPECTOR SHALL REVIEW DOCUMENTED RESULTS OF INSPECTION PERFORMED BY VENDOR'S INSPECTION OR SUBCONTRACTED INSPECTOR. W CHECK: INDICATES THE SHOP INSPECTOR SHALL WITNESS ITEM DURING FABRICATION. SHOP SHALL NOTIFY INSPECTOR TWO DAYS IN ADVANCE OF FABRICATION POINT BUT NEED NOT HOLD PRODUCTION FOR INSPECTION. W CHECK: INDICATES THE SHOP INSPECTOR SHALL INSPECT ITEM DURING HOLD ON FABRICATION. SHOP SHALL NOTIFY INSPECTOR FIVE DAYS IN ADVANCE OF FABRICATION POINT AND SHALL NOT CONTINUE AFFECTED PRODUCTION UNTIL INSPECTOR PERFORMS INDICATED INSPECTION. INSPECTOR'S R W H INSPECTION/TESTING ACTIVITY INITIALS (REVIEW DATE COMPLETE) GENERAL FABRICATION REQUIREMENTS NAME PLATE ATTACHMENT PER REQUIREMENT (5.4.1) STAMPING OF COMPONENTS DONE WITH LOW STRESS STEEL STAMPS (5.4.3) MARKING PAINT ON AUSTENITIC STEEL AND HIGH NICKEL ALLOY STEELS CONTAINS NO MATERIALS HARMFUL TO THE ALLOY (5.4.4) ALL REMOVABLE INTERNALS, CLIPS, LUGS, OR ATTACHMENTS MARKED WITH PIECE NUMBERS OR IDENTIFICATION IN ASSEMBLY AND MATCH MARKED (5.4.5) PWHT VALVES MARKED WITH 4 INCH HIGH LETTERS WARNING NOT TO WELD OR BURN ON VALVE (5.4.7) ALL TEMPORARY SUPPORT COMPONENTS PAINTED YELLOW AND MARKED WITH LETTERS TO REMOVE BEFORE STARTING UP (5.4.8) ALL PREPARATIONS FOR SHIPPING COMPLETED (5.5) ALL REFRACTORY INSTALLED PER APPROVED DRAWING REQUIREMENTS (7.2.9) ALL PWHT PERFORMED PRIOR TO REFRACTORY INSTALLATION (7.2.7) HEX MESH WELDING PERFORMED IN ACCORDANCE REQUIREMENTS CORNER TABS INSTALLED PER DRAWING REQUIREMENT (7.2.10) HARD SURFACING THICKNESS AT LEAST 1/8" (7.3.2) DISTORTION FROM HARD FACING MINIMAL (7.3.3) HARD SURFACING MATERIALS UTILIZED PER REQUIREMENT (7.3.1) CRACKING OF HARDFACING ACCEPTABLE (7.3.4) ALL EDGES TO BE HARD FACED ARE CHAMFERED PRIOR TO HARD FACING (7.3.5) BODY AND BONNET MEET DRAWING REQUIREMENTS (8.2) ALL FLANGES MEET DRAWING REQUIREMENTS (8.3) ALL INTERNALS MEET DRAWING REQUIREMENTS (8.4) ORIFICE MEETS DRAWING REQUIREMENTS (8.5) SLIDE DISC AND CLEARANCES MEET DRAWING REQUIREMENTS (8.6) GUIDES MEET DRAWING REQUIREMENTS (8.7) STEM AND PACKING MEET DRAWING REQUIREMENTS (8.8) NOZZLES AND CONNECTIONS MEET DRAWING REQUIREMENTS (8.9) HARD SURFACING PERFORMED PER COASTAL ARUBA REFINING APPROVED PROCEDURES (9.4)

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices FCCU Slide Valve Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. INSPECTOR'S R W H INSPECTION/TESTING ACTIVITY INITIALS (REVIEW DATE COMPLETE) GENERAL FABRICATION INSPECTION REQUIREMENTS (CONTINUED) ALL PRESSURE CONTAINING WELDS ARE FULL PENETRATION USING DOUBLE SIDED WELDING TECHNIQUES (9.2.2) BIMETALLIC WELDS MEET DRAWING REQUIREMENTS (9.2.3, 4) ALL CORNER FILLET WELDS ARE GROUND TO A SMOOTH CONCAVE GEOMETRY (9.2.5) ATTACHMENT WELDS FOR NOZZLES, CLIPS, ETC. ARE CLEAR OF MAIN SEAM WELDS BY AT LEAST 2" FERRITE CONTENT OF WELDMENTS IN AISI TYPE 304 VALVES CHECKED PER REQUIREMENTS AND IS BETWEEN 3% TO 10% (10.1.8) WELD ENDS OF WELDED END VALVES ARE BEVELED PER REQUIREMENTS OF 9.2.7 AND 9.2.8 END DIMENSIONS OF WELDED END VALVES ARE WITHIN TOLERANCE (9.2.9) WELDING PERFORMED IN ACCORDANCE WITH APPROVED PROCEDURES INCLUDING FIT-UP, ROOT RUNS, AND BACK GOUGING WHEN NECESSARY (10.1.4.4 AND EP 5-5-2: 6.1) WELDER PERFORMANCE QUALIFICATIONS WITNESSED BY THE INSPECTOR (EP 5-5-2:7.5) WELD JOINTS MADE PER DESIGN REQUIREMENTS (EP 5-5-2: 8.0) REQUIRED PREHEAT AND INTERPASS TEMPERATURES MAINTAINED DURING WELDING (EP 5-5-2: 9.1) FILLER METAL REQUIREMENTS MAINTAINED DURING FABRICATION (EP 5-5-2: 9.2) WELDING TECHNIQUE REQUIREMENTS MAINTAINED DURINGFABRICATION (EP 5-5-2:9.3) ALL WELDS BLEND SMOOTHLY INTO PARENT METAL (10.1.7) POSITIVE MATERIAL IDENTIFICATION OF ALLOYS PERFORMED (10.1.5) HARDNESS ACCEPTABLE ON STEM AND GUIDES (10.1.4.6) FINAL DIMENSION CHECKS ACCEPTABLE (10.1.4.10) STROKING OF VALVE ACCEPTABLE (10.1.4.12 AND 10.6.1) HYDROTEST ACCEPTABLE AND SUBSEQUENT THOROUGH INSPECTION SATISFACTORY (10.1.4.8) ALL ACCESSIBLE PRESSURE CONTAINING WELDS AND BIMETALLIC WELDS RADIOGRAPHED AND ACCEPTED PER REQUIREMENTS (10.2.2) ALL RADIOGRAPHICALLY UNACCESSIBLE PRESSURE CONTAINING WELDS AND BIMETALLIC WELDS ACCEPTED WITH MT/PT AND UT (10.2.3) MT/PT ACCEPTABLE IN ALL BUTT WELD ROOTS AND FINAL PASS OF ALL WELDS (10.3.2) UT ACCEPTED ON ALL T-JOINT WELDS (10.4.2) ALL REPAIRS PERFORMED IN ACCORDANCE WITH REQUIREMENTS (11.0) PMI VERIFICATION (EP 15-1-4)

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices FCCU Slide Valve Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. INSPECTOR'S R W H INSPECTION/TESTING ACTIVITY INITIALS (REVIEW DATE COMPLETE) COATING INSPECTION WHEN REQUIRED (see EP 10-3-1) SAND BLASTED SUFACES (10.5) COATINGS PREPARATION (10.6) WET FILM THICKNESS MEASUREMENTS DRY FILM THICKNESS MEASUREMENTS (10.11)

CoInafsletcatilo nA Prouinbta E nEgningeeirninege Prriancgtic Pesractices FCCU Slide Valve Inspection Checklist EQUIPMENT ID JOB NO. DOCUMENT NO. REV. INSPECTOR SIGN-OFF SOCIAL SECURITY INITIALS NAME COMPANY NUMBER SUMMARY:

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