Inflection Point Engineering Section 1 — Index and Use

Numerical Index

IPE Engineering Practice IPE-EP-1-0-1

Document number: IPE-EP-1-0-1 · Section: 1 — Index and Use

TITLE ........................................................................................................................... EP REV

No. No.

1.0 INDEX AND USE OF IPE ENGINEERING PRACTICES

Table of Contents..................................................................................................1–0–0 1.0

Numerical Index ...................................................................................................1–0–1 1.1

Alphabetical Index (Deleted)................................................................................1–0–2 1.1

Referenced Source Addresses .............................................................................1–0–3 1.0

Explanation and Use of IPE Engineering Practices......................................1–1–1 1.0

Revisions/Additions/Deletions to IPE Engineering Practices ......................1–1–2 1.1

Deviations to IPE Engineering Practices ......................................................1–1–3 1.0

2.0 DOCUMENTATION REQUIREMENTS

Table of Contents..................................................................................................2–0–0 1.0

IPE Engineering Practices Format Guidelines .............................................2–1–1 1.0

Microfilming Contract Drawings ............................................................................2–2–1 1.0

Requirements For CAD Drawings ........................................................................2–3–1 1.0

Supplemental Requirements for Drawings – CAD Drawing Title Blocks..............2–3–2 1.0

Supplemental Requirements for P&ID, PFD and Instrumental Loop Drawings ...2–3–3 1.0

Supplemental Requirements for Electrical Drawings ...........................................2–3–4 1.0

Supplemental Requirements for Plot Plan Drawings............................................2–3–5 1.0

Supplemental Requirements for Piping Isometric Drawings ................................2–3–6 1.0

Plant Manuals .......................................................................................................2–4–1 1.0

Documentation Tables ..........................................................................................2–5–1 1.0

Documentation Format Requirements..................................................................2–5–2 1.0

3.0 PROCESS SAFETY AND LOSS PREVENTION

Table of Contents..................................................................................................3–0–0 1.0

S & LP Philosophy (Deleted) ................................................................................3–1–1 1.0

Plant Layout ..........................................................................................................3–2–1 1.0

Emergency Isolation .............................................................................................3–3–1 1.0

Process Buildings (Deleted) ..................................................................................3–4–1 ………..1.0

Fire Protection (Deleted) .......................................................................................3–5–1 ………..1.0

Firewater Systems ................................................................................................3–5–2 1.0

Fixed Water Spray Fire Protection Systems (Deleted)..........................................3–5–3 1.0

Foam Fire Protection Systems ............................................................................3–5–4 1.0

Testing of Fire Pumps Both Fixed and Mobile......................................................3–5–5 1.0

Fire Protection of Docks and Wharves (Deleted) ..................................................3–5–6……..……….…1.0

Testing, Inspection and Maintenance of Fire Protection Equipment ....................3–5–7 1.0

LPG Installations (Deleted)...................................................................................3–6–1 ………..1.0

Pressure Relieving Systems .................................................................................3–7–1 1.0

Relief Disposal Systems .......................................................................................3–7–2 1.0

Register of Pressure Relieving Systems ..............................................................3–7–3 1.0

Use of Protective Instrumentation in Pressure Relieving Systems ......................3–7–4 1.0

Design and Installation of Marine Vapor Recovery Systems (Deleted) …………..3–7–5…………….…..1.0

Tank Overpressure Protection (Deleted)...............................................................3–7–6…………………1.0

TITLE ......................................................................................................................... EP REV

No. No.

4.0 STRUCTURES AND FOUNDATIONS

Table of Contents..................................................................................................4–0–0 1.1

Design Criteria and Loads for Structures..............................................................4–1–1 1.1

Requirements for Blast Resistant Buildings and Structures(Deleted) ...............4–1–2 1.0

Foundation Types and Selection Criteria..............................................................4–2–1 1.0

Earthwork(Deleted) .................................................................................................4–2–2 1.0

Earthwork Inspection Checklist (Deleted)........................................................... 4–2–2C 1.0

Reinforced Concrete Foundations ........................................................................4–2–3 1.0

Pile Foundations ...................................................................................................4–2–4 1.0

Pile Foundations Inspection Checklist ............................................................... 4–2–4C 1.0

Sheet Piling(Deleted)..........................................................................................4–2–5 1.0

Drilled Caisson Foundations .................................................................................4–2–6 1.0

Drilled Caisson Foundations Inspection Checklist............................................. 4–2–6C 1.0

Foundations for Atmospheric Storage Tanks .......................................................4–2–7 1.0

Foundations for Atmospheric Storage Tanks Inspection Checklist ................... 4–2–7C 1.0

Support Structures and Foundations for Heavy Machinery..................................4–2–8 1.0

Grouting and Baseplates for Structural Steel and Equipment ..............................4–2–9 1.0

Grouting and Baseplates for Structural Steel and Equipment Inspection

Checklist ................................................................................................................ 4–2–9C 1.0

Atmospheric Storage Tank Foundation Monitoring, Repair and Retrofit............4–2–10 1.0

Atmospheric Storage Tank Foundation Monitoring, Repair and Retrofit

Data Sheet .....................................................................................................4–2–10DS 1.0

Atmospheric Storage Tank Foundation Monitoring, Repair and Retrofit

Inspection Checklist ......................................................................................... 4–2–10C 1.0

Evaluation and Repair of Foundations................................................................4–2–11 1.0

Evaluation and Repair of

Foundations Data Sheet ......................... ………………………………………4–2–11DS 1.0

Concrete Design ...................................................................................................4–3–1 1.0

Concrete Construction Requirements...................................................................4–3–2 1.0

Concrete Construction Inspection Checklist ...................................................... 4–3–2C 1.0

Concrete Reinforcement Fabrication ....................................................................4–3–3 1.0

Evaluation, Repair, and Modification of Concrete Structures ...............................4–3–4 1.0

Evaluation, Repair, and

Modification of Concrete Structures Data Sheet………… ......................... …..4–3–4DS 1.0

Roadways and Paving ..........................................................................................4–4–1 1.0

Roadways and Paving Inspection Checklist ...................................................... 4–4–1C 1.0

Structural Steel .....................................................................................................4–5–1 1.0

Structural Steel Construction ................................................................................4–5–2 1.0

Structural Steel Construction Inspection Checklist ............................................ 4–5–2C 1.0

Auxiliary Structures for Operation and Maintenance ............................................4–5–3 1.0

General Requirements for Buildings .....................................................................4–6–1 1.0

General Requirements for Buildings Inspection Checklist................................. 4–6–1C 1.0

Accessibility Requirements for Buildings Affected by the Americans

with Disabilities Act ...............................................................................................4–6–2 1.0

Steel Stacks ..........................................................................................................4–7–1 1.0

Steel Stacks Inspection Checklist...................................................................... 4–7–1C 1.0

Sewer Systems .....................................................................................................4–8–1 1.0

Sewer Systems Inspection Checklist................................................................. 4–8–1C 1.0

Typical Sewer Details ...........................................................................................4–8–2 1.0

Special Sewer Systems ........................................................................................4–8–3 1.0

Construction Rigging, Scaffolding and Requirements for Heavy Lifts ..................4–9–1 1.0

Chain Link Fence and Gates ..............................................................................4–10–1 1.0

Chain Link Fence and Gates Inspection Checklist .......................................... 4–10–1C 1.0

5.0 PIPING

Table of Contents..................................................................................................5–0–0 1.0

General Piping Design ..........................................................................................5–1–1 1.0

Piping Layout ........................................................................................................5–1–2 1.0

Piping Stress Analysis and Supports....................................................................5–1–3 1.0

Standard Piping Supports (Deleted)......................................................................5–1–4……………..….1.0

Piping System Line Numbering ............................................................................5–1–5 1.0

Selection of Piping Components and Materials ....................................................5–2–1 1.0

Flanges, Gaskets and Bolting ...............................................................................5–2–2 1.0

IPE Piping Standards....................................................................................5–2–3 1.0

Supplemental Requirements for Pipe and Piping Components ...........................5–2–4 1.0

IPE Piping Standards Database Format ......................................................5–2–5 1.0

Valve Design and Selection Criteria .....................................................................5–3–1 1.0

Valve Data Sheet ..................................................................................................5–3–2 1.0

Gate Valves ..........................................................................................................5–3–3 1.0

Gate Valves Data Sheet ..................................................................................5–3–3DS 1.0

Cast Iron and Ductile Iron Gate Valves, Flanged Ends (Deleted) .....................5–3–4 1.0

Cast Iron and Ductile Iron Gate Valves, Flanged Ends Data Sheet(Del'd).. 5–3–4DS 1.0

Globe Valves.............................................................................................................5–3–5 1.0

Globe Valves Data Sheet ................................................................................5–3–5DS 1.0

Compact and Extended Body Gate and Globe Valves.........................................5–3–6 1.0

Compact and Extended Body Gate and Globe Valves Data Sheet ................5–3–6DS 1.0

Bellows Seal Valves(Deleted)................................................................................5–3–7 1.0

Bellows Seal Valves Data Sheet (Deleted).......................................................5–3–7DS 1.0

Check Valves ........................................................................................................5–3–8 1.0

Check Valves Data Sheet ................................................................................5–3–8DS 1.0

Plug Valves ...........................................................................................................5–3–9 1.0

Plug Valves Data Sheet ...................................................................................5–3–9DS 1.0

Ball Valves ..........................................................................................................5–3–10 1.0

Ball Valves Data Sheet ..................................................................................5–3–10DS 1.0

Butterfly Valves for Hydrocarbon Service ...........................................................5–3–11 1.0

Butterfly Valves for Hydrocarbon Service Data Sheet ...................................5–3–11DS 1.0

Butterfly Valves for Utility Service .......................................................................5–3–12 1.0

Butterfly Valves for Utility Service Data Sheet...............................................5–3–12DS 1.0

5.0 PIPING (Continued)

TITLE ......................................................................................................................... EP REV

No. No.

Cyclic Reformer Motor Operated Valves (Deleted)..............................................5–3–13 1.0

Cyclic Reformer Motor Operated Valves Data Sheet (Deleted)......................5–3–13DS 1.0

Pressure Relief Valves........................................................................................5–3–14 1.0

Pressure Relief Valves Data Sheet ...............................................................5–3–14DS 1.0

Rupture Disk Devices (Deleted)...........................................................................5–3–15 1.0

Rupture Disk Devices Data Sheet (Deleted)...................................................5–3–15DS 1.0

Three–Way Valves for Tandem PRV Installations (Deleted) .............................5–3–16………………….1.0

Control Valves, Actuators and Accessories .......................................................5–3–17 1.0

Control Valves, Actuators and Accessories Data Sheet...............................5–3–17DS 1.0

Flue Gas Block and Bypass Valves(Deleted) ...................................................5–3–18 1.0

Flue Gas Block and Bypass Valves Data Sheet (Deleted)..............................5–3–18DS 1.0

Flue Gas Block and Bypass Valves Inspection Checklist (Deleted).................. 5–3–18C 1.0

FCCU Slide Valves Deleted)................................................................................5–3–19 1.0

FCCU Slide Valves Data Sheet (Deleted).......................................................5–3–19DS 1.0

FCCU Slide Valves Inspection Checklist(Deleted) ....................................... 5–3–19C 1.0

Double Flanged High Performance Rotary Valves for Hydrocarbon

Service (Deleted)…………………………………………………………………......5–3–20 1.0

Double Flanged High Performance Rotary Valves for Hydrocarbon

Service Data Sheet (Deleted) .....................................................................5–3–20DS 1.0

Supplemental Requirements for Valves .............................................................5–3–21 1.0

Supplemental Requirements for Valves Inspection Checklist ......................... 5–3–21C 1.0

Valve Packing .....................................................................................................5–3–23 1.0

Valve Inspection and Testing..............................................................................5–3–24 1.0

Valve Inspection and Testing Checklist ........................................................... 5–3–24C 1.0

Metal Expansion Joints .........................................................................................5–4–1 1.0

Metal Expansion Joints Data Sheet.................................................................5–4–1DS 1.0

Metal Expansion Joints Inspection Checklist..................................................... 5–4–1C 1.0

Fabric Expansion Joints........................................................................................5–4–2 1.0

Fabric Expansion Joints Data Sheet................................................................5–4–2DS 1.0

Supplemental Requirements for Expansion Joints ...............................................5–4–3 1.0

Flexible Metal Hoses.............................................................................................5–4–4 1.0

Flexible Metal Hoses Data Sheet ....................................................................5–4–4DS 1.0

Strainers for Rotating and Other Equipment ........................................................5–4–5 1.0

Piping Fabrication .................................................................................................5–5–1 1.0

Piping Fabrication Inspection Checklist ............................................................. 5–5–1C 1.0

Welding Requirements for Piping .........................................................................5–5–2 1.0

Piping Erection and Testing ..................................................................................5–5–3 1.0

Bolting Procedures for Flanged Connections .......................................................5–5–4 1.0

Bolting Procedures for Flanged Connections Installation Record ..................... 5–5–4R 1.0

Supplemental Fabrication Requirements for Jacketed Piping (Deleted)................5–5–5 1.0

Supplemental Requirements for Fabricated Piping ..............................................5–5–6 1.0

Supplemental Requirements for Pneumatic Testing of New Piping Systems ......5–5–7 1.0

Supplemental Requirements for ASME Code Section 1 Piping ...........................5–5–8 1.0

5.0 PIPING (Continued)

TITLE ......................................................................................................................... EP REV

No. No.

Piping for Atmospheric and Low Pressure Storage Tanks ...................................5–6–1 1.0

Piping for Rotating Equipment ..............................................................................5–6–2 1.0

Piping for Fired Heaters ........................................................................................5–6–3 1.0

Piping for Pressure Relief Systems ......................................................................5–6–4 1.0

Piping for Instruments ...........................................................................................5–6–5 1.0

Steam Piping..............................................................................................................5–6–6 1.0

Steam Traps .........................................................................................................5–6–7 1.0

Steam Tracing............................................................................................................5–6–8 1.0

Hot Taps ...............................................................................................................5–7–1 1.0

Hot Taps Data Sheet .......................................................................................5–7–1DS 1.0

Tie–Ins .......................................................................................................................5–7–2 1.0

Tie–Ins Data Sheet ..........................................................................................5–7–2DS 1.0

Piping and Design of Manual Sampling Systems.................................................5–8–1 1.0

Design and Installation of Non–Metallic Piping ....................................................5–9–1 1.0

Plastic–Lined Metallic Pipe ...................................................................................5–9–2 1.0

Cement–Lined Pipe and Fittings (Deleted)............................................................5–9–3 1.0

Supplemental Requirements for Piping in HF–Service (Phillips) (Deleted).........5–10–1 1.0

Supplemental Requirements for Piping in HF–Service at Trainer (Deleted).......5–10–2 1.0

Supplemental Requirements for Piping in Gaseous Oxygen Service .................5–10–3 1.0

Integrity Guidelines for Pipelines (Deleted) .........................................................5–11–1 1.0

Inspection, Repair, Alteration, Rerating and Fitness for Service of

In–Service Piping Systems .................................................................................5–11–2 1.0

On–Stream Leak Repairs of Piping Components...............................................5–11–3 1.0

On–Stream Leak Repairs of Piping Components Data Sheet ......................5–11–3DS 1.0

Installation of Repair Patches and Sleeves (Deleted)..........................................5–11–4 1.0

Valve Reconditioning–Gate, Globe, Check, Ball and Plug

Valves (Deleted) ......................................................................................................5–11–5 1.0

Valve Reconditioning–Pressure Relief Valves (Deleted) ....................................5–11–6 1.0

Valve Reconditioning– FCCU Slide Valves (Deleted) .........................................5–11–7 1.0

Valve Reconditioning– Control Valves (Deleted) ................................................5–11–8 1.0

6.0 ROTATING EQUIPMENT

Table of Contents..................................................................................................6–0–0 1.1

Centrifugal Pumps ................................................................................................6–1–1 1.1

Centrifugal Pumps Data Sheet ........................................................................6–1–1DS 1.0

Centrifugal Pumps Inspection Checklist ............................................................ 6–1–1C 1.0

Reciprocating Compressors .................................................................................6–2–1 1.0

Reciprocating Compressors Data Sheet .........................................................6–2–1DS 1.0

Reciprocating Compressors Inspection Checklist ............................................. 6–2–1C 1.0

Centrifugal Compressors ......................................................................................6–2–2 1.0

Centrifugal Compressors Data Sheet ..............................................................6–2–2DS 1.0

Centrifugal Compressors Inspection Checklist .................................................. 6–2–2C 1.0

Packaged Integrally Geared Centrifugal Air Compressors...................................6–2–3 1.1

Packaged Integrally Geared Centrifugal Air Compressors Data Sheet...........6–2–3DS 1.1

Packaged Integrally Geared Centrifugal

Air Compressors Inspection Checklist ............................................................... 6–2–3C 1.0

Axial Flow Compressors (Deleted) .......................................................................6–2–4 ………..1.0

Axial Flow Compressors Data Sheet (Deleted)................................................6–2–4DS ………..1.0

Axial Flow Compressors Inspection Checklist (Deleted).................................... 6–2–4C…………...……1.0

General Purpose Steam Turbines ........................................................................6–3–1 1.0

General Purpose Steam Turbines Data Sheet ................................................6–3–1DS 1.0

General Purpose Steam Turbines Inspection Checklist .................................... 6–3–1C 1.1

Special Purpose Steam Turbines .........................................................................6–3–2 1.1

Special Purpose Steam Turbines Data Sheet .................................................6–3–2DS 1.0

Special Purpose Steam Turbines Inspection Checklist ..................................... 6–3–2C 1.1

Side Entering Mixers(Deleted)............................................................................6–4–1 1.1

Side Entering Mixers Data Sheet (Deleted)......................................................6–4–1DS 1.1

Side Entering Mixers Inspection Checklist (Deleted) ......................................... 6–4–1C……….………..1.0

Special Purpose Gears (Deleted) .......................................................................6–5–1 1.1

Special Purpose Gears Data Sheet(Deleted)................................................6–5–1DS 1.0

Special Purpose Gears Inspection Checklist (Deleted)...................................... 6–5–1C 1.1

Centrifugal Fans in General Plant Service ............................................................6–6–1 …..1.0

Centrifugal Fans in General Plant Service Data Sheet ....................................6–6–1DS…………………1.1

Centrifugal Fans in General Plant Service

Inspection Checklist (Deleted)............................................................................ 6–6–1C ………..1.0

Special Requirements for Rotating Equipment.....................................................6–7–1 1.0

Field Storage and Installation of Rotating Equipment ..........................................6–8–1 1.1

Rotating Equipment Installation Record ........................................................... 6–8–1IR 1.0

Special Purpose Lube/Seal Oil Systems ..............................................................6–9–1 1.1

Special Purpose Lube/Seal Oil Systems Data Sheet ......................................6–9–1DS 1.0

Special Purpose Lube/Seal Oil Systems Inspection Checklist .......................... 6–9–1C 1.1

General Purpose Lube Oil Systems .....................................................................6–9–2 1.1

General Purpose Lube Oil Systems Data Sheet .............................................6–9–2DS 1.0

Oil Mist Lubrication Systems – Design .................................................................6–9–3 1.0

Oil Mist Lubrication Systems – Construction ........................................................6–9–4 1.0

In–Plant Inspection of Existing Rotating Equipment (Deleted)............................6–10–1…………………1.0

7.0 PRESSURE VESSELS

Table of Contents..................................................................................................7–0–0 1.0

Pressure Vessels ..................................................................................................7–1–1 1.0

Pressure Vessels Data Sheet ..........................................................................7–1–1DS 1.0

Pressure Vessels Inspection Checklist.............................................................. 7–1–1C 1.0

Pressure Vessels for Non–Process Services .......................................................7–1–2 1.0

Heavy Wall and Special Service Pressure Vessels..............................................7–1–3 1.0

Supplemental Requirements for Pressure Vessels ..............................................7–1–4 1.0

Welding Requirements for Pressure Vessels .......................................................7–1–5 1.0

Metal Lining and Cladding ....................................................................................7–1–6 1.0

Pressure Vessel Details........................................................................................7–1–7 1.0

Low Chrome Thick Walled Pressure Vessels

In High Temperature Hydrogen Service ..............................................................7–1–8 1.0

Pressure Vessel Internals .....................................................................................7–2–1 1.0

Fractionating Tray and Tower Packing .................................................................7–2–2 1.0

Fractionating Tray and Tower Packing Data Sheet .........................................7–2–2DS 1.0

Cyclone Systems for Fluid Catalytic Cracking Units (Deleted)..............................7–2–3 1.0

Cyclone Systems for Fluid Catalytic Cracking Units Data Sheet (Deleted)......7–2–3DS 1.0

Pressure Vessel Internals Weld and Cleanliness Acceptance Criteria ................7–2–4 1.0

Rerating of Pressure Vessels ...............................................................................7–3–1 1.0

Repairs, Alterations and Fitness for Service of Pressure

Vessels (Deleted) .................................................................................................7–3–2 ………..1.0

Repairs and Alterations to Flanges.......................................................................7–3–3 1.0

Addition of Nozzles to Existing Pressure Vessels (Deleted) .................................7–3–4…………………1.0

Repair to Existing Pressure Vessel Shells (Deleted) ............................................7–3–5…………………1.0

Post Weld Heat Treatment of Existing Pressure Vessels (Deleted) .....................7–3–6…………………1.0

Field Installation of Weld Overlay to Existing Pressure

Vessels (Deleted) ..................................................................................................7–3–7 ………..1.0

Field Installation of Strip Lining to Existing Pressure Vessels (Deleted)………....7–3–8………………...1.0

Addition of Welded Internals to Existing Pressure Vessels (Deleted)....................7–3–9…...……………1.0

8.0 HEAT TRANSFER EQUIPMENT

Table of Contents..................................................................................................8–0–0 1.0

TEMA Shell and Tube Heat Exchangers ..............................................................8–1–1 1.0

TEMA Shell and Tube Heat Exchangers Data Sheet ......................................8–1–1DS 1.0

TEMA Shell and Tube Heat Exchangers Inspection Checklist.......................... 8–1–1C 1.0

TEMA Shell and Tube Heat Exchangers for Non–Process Services ...................8–1–2 1.0

Tube Bundle Replacement ...................................................................................8–1–3 1.0

Air Cooled Heat Exchangers ................................................................................8–1–4 1.0

Air Cooled Heat Exchangers Data Sheet ........................................................8–1–4DS 1.0

Air Cooled Heat Exchangers Inspection Checklist ............................................ 8–1–4C 1.0

Double Pipe Heat Exchangers..............................................................................8–1–5 1.0

Double Pipe Heat Exchangers Data Sheet .....................................................8–1–5DS 1.0

Double Pipe Heat Exchangers Inspection Checklist ......................................... 8–1–5C 1.0

Spiral Heat Exchangers ........................................................................................8–1–6 1.0

Spiral Heat Exchangers Data Sheet ................................................................8–1–6DS 1.0

Spiral Heat Exchangers Inspection Checklist (Deleted)..................................... 8–1–6C ………..1.0

Plate and Frame Heat Exchangers.......................................................................8–1–7 1.0

Plate and Frame Heat Exchangers Data Sheet ..............................................8–1–7DS 1.0

Plate and Frame Heat Exchangers Inspection Checklist (Deleted) .................. 8–1–7C ………..1.0

Tube to Tubesheet Joints .....................................................................................8–1–8 1.0

Tube Material and Selection .................................................................................8–1–9 1.0

Fired Heaters ........................................................................................................8–2–1 1.0

Fired Heaters Data Sheet ................................................................................8–2–1DS 1.0

Fired Heaters Inspection Checklist .................................................................... 8–2–1C 1.0

Sootblowers (Deleted)................................................................................................8–2–2 1.0

Wet Steam–Air Decoking Systems (Deleted)........................................................8–2–3 1.0

Dry–Steam Air Decoking Systems (Deleted).........................................................8–2–4 1.0

Heavy Fuel Oil Systems.(Deleted).........................................................................8–2–5 1.0

Life Assessment of Fired Heater Tubes (Deleted) ................................................8–2–6 ………..1.0

Packaged Watertube Boilers ................................................................................8–3–1 1.0

Packaged Watertube Boilers Data Sheet ........................................................8–3–1DS 1.0

Packaged Watertube Boilers Inspection Checklist (Deleted) ............................. 8–3–1C ………..1.0

Deaerating Feedwater Heater ..............................................................................8–3–2 1.0

Deaerating Feedwater Heater Data Sheet ......................................................8–3–2DS 1.0

Cooling Towers .....................................................................................................8–4–1 1.0

Cooling Towers Data Sheet .............................................................................8–4–1DS 1.0

Cooling Towers Inspection Checklist (Deleted).............................. ………….....8–4–1C ………..1.0

9.0 STORAGE TANKS

Table of Contents..................................................................................................9–0–0 1.0

Atmospheric Storage Tanks .................................................................................9–1–1 1.0

Atmospheric Storage Tanks Data Sheet .........................................................9–1–1DS 1.0

Atmospheric Storage Tanks Inspection Checklist ............................................. 9–1–1C 1.0

Welding Requirements for Atmospheric Storage Tanks.......................................9–1–2 1.0

Tank Roof Seals ...................................................................................................9–1–3 1.0

Tank Roof Seals Inspection Checklist ............................................................... 9–1–3C 1.0

Accessories for Atmospheric Storage Tanks........................................................9–1–4 1.0

Tank Inspection, Repair, Alteration, Fitness for Service and Reconstruction ......9–1–5 1.0

Atmospheric Storage Tank Lifting, Shell Relieving and Floating..........................9–1–6 1.0

Low Pressure Storage Tanks ...............................................................................9–2–1 1.0

Low Pressure Storage Tanks Data Sheet .......................................................9–2–1DS 1.0

Low Pressure Storage Tanks Inspection Checklist ........................................... 9–2–1C 1.0

Supplemental Requirements for Atmospheric and Low Pressure Storage

Tanks .........................................................................................................................9–3–1 1.0

Pressure Storage Spheres (Deleted).....................................................................9–4–1 1.0

Containment Dikes for Storage Tanks and Spheres ............................................9–5–1 1.0

Cylindrical Horizontal Atmospheric Storage Tanks (Deleted) ...............................9–6–1 ………..1.0

10.0 MATERIAL REQUIREMENTS

Table of Contents................................................................................................10–0–0 1.0

Crude Units (Deleted)...........................................................................................10–1–1 1.0

Naphtha Pretreaters (Deleted).............................................................................10–1–2 1.0

Catalytic Reformers(Deleted)...............................................................................10–1–3 1.0

Catalytic Hydrodesulfurizers ...............................................................................10–1–4 1.0

FCC Units (Deleted).............................................................................................10–1–5 1.0

TCC Units (Deleted).............................................................................................10–1–6 1.0

Unsaturate Gas Plants........................................................................................10–1–7 1.0

Delayed Cokers (Deleted)....................................................................................10–1–8 1.0

Hydrocrackers(Deleted)....................................................................................10–1–9 1.0

HF Alkylation Units – Phillips (Deleted)..............................................................10–1–10 1.0

HF Alkylation Units – UOP (Deleted).................................................................10–1–11 1.0

H2 SO4 Alkylation Units (Deleted).....................................................................10–1–12 1.0

Saturate Gas Plants(Deleted)..........................................................................10–1–13 1.0

Amine Plants .....................................................................................................10–1–14 1.0

Sulfur Plants..........................................................................................................10–1–15 1.0

Hydrogen Plants ...............................................................................................10–1–16 1.0

Isomerization Units (Deleted).............................................................................10–1–17 1.0

Sour Water Strippers ........................................................................................10–1–18 1.0

Material Requirements for Aggressive Environmental Services ........................10–2–1 1.0

Material Requirements for Aggressive Environmental Services

Data Sheet .....................................................................................................10–2–1DS 1.0

Supplemental Material Requirements for Metallic Materials ..............................10–2–2 1.0

Material Hardness Requirements .......................................................................10–2–3 1.0

Statically Cast Steel and Alloy Return Bends and Tube Supports

for Fired Heaters .................................................................................................10–2–4 1.0

Statically Cast Steel and Alloy Return Bends and Tube Supports for Fired

Heaters Inspection Checklist ........................................................................... 10–2–4C 1.0

Shop Painting..........................................................................................................10–3–1 1.0

Field Painting ......................................................................................................10–3–2 1.0

Corrosion Protection for Underground Piping.....................................................10–3–3 1.0

Protective Coatings for Heat Exchangers...........................................................10–3–4 1.0

Cathodic Protection for Heat Exchangers “Anode” Installation ..........................10–3–5 1.0

Cathodic Protection for Tank Bottoms ................................................................10–3–6 1.0

Internal Lining and Resin Repair (Deleted)..........................................................10–3–7 1.0

Galvanized Coatings...........................................................................................10–3–8 1.0

Evaluation of Equipment in AES Service (Deleted).............................................10–4–1 ………..1.0

Evaluation of Equipment in Hydrogen Service (Deleted) ....................................10–4–2 ………..1.0

11.0 REFRACTORY, INSULATION AND FIREPROOFING

Table of Contents................................................................................................11–0–0 1.0

Internal Insulating and Refractory Linings ..........................................................11–1–1 1.0

Internal Insulating and Refractory Linings Data Sheet ..................................11–1–1DS 1.0

Internal Insulating and Refractory Linings Inspection Checklist ...................... 11–1–1C 1.0

Fired Heater Refractory ......................................................................................11–1–2 1.0

Fired Heater Refractory Data Sheet ..............................................................11–1–2DS 1.0

Fired Heater Refractory Inspection Checklist .................................................. 11–1–2C 1.0

Supplemental Requirements for Refractory (Deleted) ........................................11–1–3 ………..1.0

Fireproofing ...............................................................................................................11–2–1 1.0

Fire Protection Shields for Wafer Valves (Deleted) ..........................................11–2–2 1.0

Insulation Design ................................................................................................11–3–1 1.0

Insulation Application – Piping ............................................................................11–3–2 1.0

Insulation Application – Vessels and Equipment ................................................11–3–3 1.0

Insulation Application – Tanks and Spheres.......................................................11–3–4 1.0

Insulation Application – Tanks and Spheres Data Sheet ..............................11–3–4DS 1.0

Removable/Reusable Insulation .........................................................................11–3–5 1.0

Insulation of Flanged Joints and Valves in Hot Service......................................11–3–6 1.0

12.0 INSTRUMENTS AND CONTROLS

Table of Contents................................................................................................12–0–0 1.0

Control Systems..................................................................................................12–1–1 1.0

Control Systems Data Sheet .........................................................................12–1–1DS 1.0

Supplemental Requirements for Control Systems..............................................12–1–2 1.0

Instrument Enclosures ........................................................................................12–1–3 1.0

Instrument Enclosures Data Sheet ................................................................12–1–3DS 1.0

Receiver Instruments ..........................................................................................12–1–4 1.0

Receiver Instruments Data Sheet..................................................................12–1–4DS 1.0

Annunciators (Deleted).......................................................................................12–1–5 ………..1.0

Primary Temperature Element Assemblies ........................................................12–1–6 1.0

Primary Temperature Element Assemblies Data Sheet ................................12–1–6DS 1.0

Selection of Recorders (Deleted) ........................................................................12–1–7 ………..1.0

Bimetal Thermometers........................................................................................12–1–8 1.0

Thermocouples & Thermowells ..........................................................................12–1–9 1.0

Pressure and Differential Pressure Transmitters..............................................12–1–10 1.0

Pressure and Differential Pressure Transmitters Data Sheet......................12–1–10DS 1.0

Orifice Plates and Flanges (Future Release)...................................................12–1–11 1.0

Differential Pressure Instruments (Future Release) .........................................12–1–12 1.0

Magnetic Flowmeters........................................................................................12–1–13 1.0

Magnetic Flowmeters Data Sheet................................................................12–1–13DS 1.0

Turbine Flowmeters ..........................................................................................12–1–14 1.0

Turbine Flowmeters Data Sheet ..................................................................12–1–14DS 1.0

Positive Displacement Flowmeters...................................................................12–1–15 1.0

Positive Displacement Flowmeters Data Sheet...........................................12–1–15DS 1.0

Level Displacers................................................................................................12–1–16 1.0

Level Displacers Data Sheet .......................................................................12–1–16DS 1.0

Level Capacitance Type ...................................................................................12–1–17 1.0

Level Capacitance Type Data Sheet ...........................................................12–1–17DS 1.0

Gage Glasses ...................................................................................................12–1–18 1.0

Gage Glasses Data Sheet ...........................................................................12–1–18DS 1.0

Pressure Gauges ..............................................................................................12–1–19 1.0

Pressure Gauges Data Sheet ......................................................................12–1–19DS 1.0

Pressure Switches ............................................................................................12–1–20 1.0

Pressure Switches Data Sheet ....................................................................12–1–20DS 1.0

Self Operated Pressure Regulating Valves (Deleted) .......................................12–1–21 ………..1.0

Solenoid Valves ................................................................................................12–1–22 1.0

Solenoid Valves Data Sheet ........................................................................12–1–22DS 1.0

Surge Control Systems .....................................................................................12–1–23 1.0

Vibration Monitors .............................................................................................12–1–24 1.0

Instrument Cable...............................................................................................12–1–25 1.0

Fire Resistant Instrument Cable .......................................................................12–1–26 1.0

Self Acting Temperature Regulators (Deleted) ................................................12–1–27 ………..1.0

Control Systems Installation ...............................................................................12–2–1 1.0

Site Inspection & Testing of New Instrumentation ..............................................12–2–2 1.0

Distributed Control Systems ...............................................................................12–3–1 1.0

Control Systems for Steam Generators..............................................................12–4–1 1.0

Control Systems for Fired Heaters .....................................................................12–4–2 1.0

Programmable Control Equipment .....................................................................12–5–1 1.0

Control Centers ...................................................................................................12–6–1 1.0

On–Line Analyzers..............................................................................................12–7–1 1.0

On–Line Analyzers Data Sheet .....................................................................12–7–1DS 1.0

Analyzer Shelters................................................................................................12–7–2 1.0

Pneumatic Actuators for Rotary Block Valves (Deleted)......................................12–8–1 1.0

Pneumatic Actuators for Rotary Block Valves Data Sheet(Deleted) ..........12–8–1DS 1.0

Actuators for FCCU Slide Valves (Deleted).........................................................12–8–2 1.0

Actuators for FCCU Slide Valves Data Sheet (Deleted).................................12–8–2DS 1.0

Instrumentation for Above Ground Storage Tanks .............................................12–9–1 1.0

Protective Instrumentation Systems .................................................................12–10–1 1.0

Testing of Protective Instrumentation Systems ................................................12–10–2 1.0

13.0 ELECTRICAL

Table of Contents................................................................................................13–0–0 1.1

Power System Design Practices.........................................................................13–1–1 1.1

Electrical Detail Design and Construction Practice ............................................13–2–1 1.1

Electrical Equipment Inspection and Testing......................................................13–2–2 1.1

Electrical Equipment Inspection and Testing Forms ..............13–2–3 1.1

Induction Motors 500 HP and Below ..................................................................13–3–1 1.1

Induction Motors 500 HP and Below Data Sheet ..........................................13–3–1DS 1.1

Induction Motors Above 500 HP . ........ ..............................................................13–3–2 1.1

Induction Motors Above 500 HP Data Sheet .................................................13–3–2DS 1.1

Synchronous Motors ...........................................................................................13–3–3 1.0

Synchronous Motors Data Sheet...................................................................13–3–3DS 1.0

Induction Motors 500 HP and Below Explosion Proof........................................13–3–4 1.1

Induction Motors 500 HP and Below Explosion Proof Data Sheet…………..13–3–4DS 1.1

Power Transformers ...........................................................................................13–4–1 1.0

Power Transformers Data Sheet ...................................................................13–4–1DS 1.0

Low Voltage Switchgear .....................................................................................13–5–1 1.0

Low Voltage Switchgear Data Sheet .............................................................13–5–1DS 1.0

Medium Voltage Vacuum Switchgear.................................................................13–5–2 1.0

Medium Voltage Vacuum Switchgear Data Sheet.........................................13–5–2DS 1.0

Medium Voltage Motor Controllers .....................................................................13–6–1 1.0

Medium Voltage Motor Controllers Data Sheet .............................................13–6–1DS 1.0

Motor Control Centers 600 Volt Class ................................................................13–6–2 1.0

Motor Control Centers 600 Volt Class Data Sheet ........................................13–6–2DS 1.0

480 Volt Prefabricated Switchracks ....................................................................13–7–1 1.0

480 Volt Prefabricated Switchracks Data Sheet ............................................13–7–1DS 1.0

NEMA 3R, 4X, 4/7 Combination Motor Starters and Circuit Breakers

with Enclosure ....................................................................................................13–7–2 1.0

NEMA 3R, 4X, 4/7 Combination Motor Starters and Circuit Breakers

with Enclosure Data Sheet ............................................................................13–7–2DS 1.0

Wire and Cable 600V and Below........................................................................13–8–1 1.0

Wire and Cable 600V and Below Data Sheet................................................13–8–1DS 1.0

Power Cable 5 KV and Above ............................................................................13–8–2 1.0

Power Cable 5 KV and Above Data Sheet ....................................................13–8–2DS 1.0

Stationary Batteries and Battery Chargers .........................................................13–9–1 1.0

Stationary Batteries and Battery Chargers Data Sheet .................................13–9–1DS 1.0

Neutral Grounding Resistors ............................................................................13–10–1 1.0

Neutral Grounding Resistors Data Sheet ....................................................13–10–1DS 1.0

Electrical Tracing ..............................................................................................13–12–1 1.0

Electrical Tracing Data Sheet ......................................................................13–12–1DS 1.0

Electrical Standards for Packaged Equipment .................................................13–13–1 1.0

Electrical Standards for Packaged Equipment Data Sheet .........................13–13–1DS 1.0

Motor Connection Drawings .............................................................................13–14–1 1.0

Equipment Grounding Details ...........................................................................13–15–1 1.0

Electrical Equipment Shelters ...........................................................................13–16–1 1.0

Electrical Equipment Shelters Data Sheet...................................................13–16–1DS 1.0

Uninterruptible Power Supply ...........................................................................13–17–1 1.0

Uninterruptible Power Supply Data Sheet ...................................................13–17–1DS 1.0

Power Conditioners (Deleted) ..........................................................................13–18–1 ………..1.0

Low Voltage Automatic Transfer Switches .......................................................13–19–1 1.0

Low Voltage Automatic Transfer Switches Data Sheet ...............................13–19–1DS 1.0

Electrical Standards for Lighting (Deleted) .......................................................13–20–1 ………..1.0

High Voltage Oil, Vacuum, and SF6 Outdoor Circuit Breakers 13.8 KV

and Above .............................................................................................................13–21–1 1.0

High Voltage Oil, Vacuum, and SF6 Outdoor Circuit Breakers 13.8 KV and

Above Data Sheet........................................................................................13–21–1DS 1.0

Actuators for Motor Operated Valves ...............................................................13–22–1 1.0

Actuators for Motor Operated Valves Data Sheet .......................................13–22–1DS 1.0

Induction Motor Repair .....................................................................................13–23–1 1.0

Induction Motor Repair Data Sheet ............................................................13–23–1DS 1.0

Electrical Bus Duct 480 Volt and Higher...........................................................13–24–1 1.0

Electrical Bus Duct 480 Volt and Higher Data Sheet ..................................13–24–1DS 1.0

Medium Voltage Metal Enclosed Switches (ME Switches) ..............................13–25–1 1.0

Medium Voltage Metal Enclosed Switches (ME Switches) Data Sheet ......13–25–1DS 1.0

Adjustable Frequency Drives for Low Voltage Induction Motors Below

500HP (Deleted) ..............................................................................................13–26–1 ………...1.0

Adjustable Frequency Drives for Low Voltage Induction Motors Below

500HP Data Sheet (Deleted)........................................................................13–26–1DS ………..1.0

Adjustable Frequency Drives for Large Frame Induction (Medium Voltage)

Motors,300 HP & Larger ...................................................................................13–26–2 1.0

Adjustable Frequency Drives for Large Frame Induction (Medium Voltage) Motors,

300 HP & Larger Data Sheet (Deleted) .......................................................13–26–2DS …………1.0

14.0 EQUIPMENT PROCTECTION AND PACKAGE EQUIPMENT UNITS

Table of Contents................................................................................................14–0–0 1.0

Winterization ............................................................................................................14–1–1 1.0

Preparation of Equipment for Long Term Storage..............................................14–1–2 1.0

Recommissioning Equipment After Storage .......................................................14–1–3 1.0

Precommission Cleaning of Rotating Equipment Piping and Steam

Generating Equipment ........................................................................................14–1–4 1.0

Export Protection and Packaging of Equipment .................................................14–1–5 1.0

Requirements for Packaged Equipment and Units.............................................14–2–1 1.0

15.0 INSPECTION

Table of Contents................................................................................................15–0–0 .1.0

Shop Inspection and Testing of New Plant Equipment .......................................15–1–1 ...…1.0

Quality Assurance for the Manufacturer of Plant Equipment ..............................15–1–2 …...1.0

Site Inspection, Testing and Pre–Commissioning of New Plant

Equipment (Future Release)...............................................................................15–1–3 1.0

Positive Materials Identification (PMl).................................................................15–1–4 1.0

Color Coding for Material Identification ..............................................................15–1–5 1.0

Procedures for the Use of Inspection Checklists (Deleted).................................15–1–6 ………..1.0

In–Plant Non–Destructive Examination (NDE) (Deleted) ....................................15–2–1 ………..1.0

Eddy Current Examination ..................................................................................15–2–2 1.0

Liquid Penetrant Examination .............................................................................15–2–3 1.0

Magnetic Particle Examination ...........................................................................15–2–4 1.0

Radiographic Examination ..................................................................................15–2–5 1.0

Ultrasonic Examination .......................................................................................15–2–6 1.0

Training, Qualifying and Certifying Personnel for Inspection and

Testing of Plant Equipment .................................................................................15–3–1 …..1.0

Training, Qualifying and Certifying Personnel for NDE of Plant Equipment…….15–3–2…………...……1.0

NDE Training Course Outlines ...........................................................................15–3–3 1.0

Principles and Practices for Inspection and Testing of In–Plant

Equipment ...........................................................................................................15–4–1 1.0

In–Plant Inspection of Existing Piping Systems .................................................15–4–2 1.0

In–Plant Inspection of Existing Pressure Vessels ..............................................15–4–3 1.0

In–Plant Inspection of Existing Tankage.............................................................15–4–4 1.0

In–Plant Inspection of Existing Boilers................................................................15–4–5 1.0

In–Plant Inspection of Existing Fired Heaters.....................................................15–4–6 1.0

In–Plant Inspection of Refractories .....................................................................15–4–7 1.0

In–Plant Inspection of Existing Stacks (Deleted).................................................15–4–8 ………..1.0

In–Plant Inspection of Pressure Relief Valves....................................................15–4–9 1.0

QA/QC Procedures for Commodity Purchases ..................................................15–5–1 1.0

QA/QC Procedures for Pipe and Tubing ............................................................15–5–2 1.0

QA/QC Procedures for Fittings ...........................................................................15–5–3 1.0

QA/QC Procedures for Valves ...........................................................................15–5–4 1.0

QA/QC Procedures for Gaskets .........................................................................15–5–5 1.0

QA/QC Procedures for Fasteners.......................................................................15–5–6 1.0

QA/QC Procedures for Welding Consumables ..................................................15–5–7 1.0