Knowledge Base
An opinionated decision guide for picking the right amine solvent for acid gas removal. Based on 30+ years of refinery and NG treating experience distilled into a page.
If you only read one paragraph: pick MDEA if you need H2S selectivity with CO2 slip, pick MDEA + piperazine (PZ) if you need bulk CO2 removal with low reboiler duty, pick DEA or MEA only if you are stuck with an existing unit or ultra-low-pressure service where MDEA kinetics fall apart. Pick DGA or DIPA in niche COS / mercaptan services.
If someone shows up pitching MEA for a new CO2 capture unit in 2026, ask how they're paying the reboiler bill. Unless the contract is already signed, you're better off with a formulated MDEA/PZ blend.
| Scenario | First Choice | Second Choice | Why |
|---|---|---|---|
| Refinery sour gas scrubbing (H2S + CO2 mixed) | MDEA (activated or formulated) | DEA | MDEA gives H2S selectivity + lower circulation + lower duty |
| Natural gas pipeline specification (<4 ppmv H2S) | MDEA | DEA | Kinetics sufficient at high pressure; easy lean loading |
| Bulk CO2 capture (post-combustion, >85% removal) | MDEA + PZ 5-8 wt% | MEA 30 wt% | PZ activator cuts circulation ~15% and duty ~10% |
| Claus tail gas treating | MDEA (Shell FLEXSORB) | DIPA (Sulfinol-D) | Need H2S selective with very low CO2 pickup to avoid SRU overload |
| Low-pressure atmospheric service (stoichiometric) | MEA 20 wt% | DGA 50 wt% | Fast kinetics critical at low P; DGA has lower circulation |
| COS / mercaptan / CS2 in feed | DGA or DIPA (Sulfinol-M) | MEA + primary co-solvent | Physical solvent component helps with heavy sulfur |
| Revamp — existing DEA plant, higher throughput | Formulated MDEA | MDEA/PZ blend | Drop-in solvent swap, ~20% capacity boost, lower corrosion |
The old workhorse. Fast kinetics, cheap, and will absorb anything with a lone pair — but you pay for it in energy, corrosion, and degradation. Reboiler duty runs 1,550 Btu/gal vs ~900 for MDEA. Needs a reclaimer above 250 F. Don't use for new-build unless regulatory or contract requirements force your hand.
Most common refinery solvent through the 1990s. Slight H2S-over-CO2 kinetic selectivity. Lower corrosion than MEA but still requires full metallurgy attention. In 2026, DEA is usually kept because someone bought the piping 20 years ago and the operators know it.
The default for new units. Tertiary nitrogen means no direct reaction with CO2 — CO2 must first hydrate to bicarbonate, which is slow. That's a feature: you get natural H2S selectivity and save the duty you'd have spent stripping CO2 that you didn't want to capture in the first place. Low corrosion, tolerates high concentrations (up to 50 wt%), stable under oxidation.
PZ is a fast-kinetics cyclic diamine. Adding 3-8 wt% to MDEA restores the CO2 absorption rate (bypassing the slow bicarbonate pathway) while keeping MDEA's low regen energy. This is what Shell ADIP-X, BASF activated MDEA, and most post-combustion capture processes use.
Fluor's Econamine process. 50-65 wt% concentration, lower circulation than MEA. Better with COS and mercaptans. Degrades to BHEP; vacuum reclaim required. Niche application.
Shell Sulfinol-D uses DIPA + sulfolane + water. Sulfolane is a physical solvent — the blend handles high H2S partial pressures with low CO2 co-absorption, plus picks up COS and mercaptans. Used in SRU tail gas and natural gas when feed has heavy sulfur.
| Parameter | MEA 20% | DEA 30% | MDEA 45% | MDEA+PZ 40/5% |
|---|---|---|---|---|
| Reboiler duty (Btu/gal solvent) | 1,550 | 1,100 | 900 | 1,200 |
| Circulation (gal/mol acid gas) | 135 | 113 | 110 | 95 |
| Lean loading (mol/mol) | 0.10-0.15 | 0.05-0.10 | 0.005-0.010 | 0.02-0.05 |
| Rich loading target (mol/mol) | 0.40-0.50 | 0.35-0.45 | 0.30-0.40 | 0.40-0.50 |
| Corrosion risk | High | Medium | Low | Low |
| H2S/CO2 selectivity | No | Mild | Strong | Moderate |
© 2026 Inflection Point Engineering, LLC. All rights reserved. The content of this page — including calculation methods, reference data, written analysis, interactive tools, and source code — is the intellectual property of Inflection Point Engineering, LLC and is protected under applicable copyright, trademark, and trade secret laws. Unauthorized reproduction, redistribution, modification, or derivative use in whole or in part is prohibited without prior written consent.
Disclaimer. This material is provided for informational and educational purposes only and does not constitute professional engineering advice. Calculations, reference data, and methodologies are based on published standards and accepted engineering practice but are not a substitute for engineering judgment, site-specific analysis, or review by a licensed Professional Engineer. Inflection Point Engineering, LLC makes no warranties, express or implied, regarding the accuracy, completeness, or fitness for a particular purpose of any content presented here, and shall not be liable for any direct, indirect, incidental, or consequential damages arising from its use. Users assume all risk associated with applying this content to real-world design, operations, or decisions.
© 2026 Inflection Point Engineering, LLC. All rights reserved.