Miscellaneous Design Guide
Chapter from the Miscellaneous Design Guide.
MDMT is the lowest temperature at which a pressure vessel or piping component may be subjected to full design pressure without risk of brittle fracture.
Why It Matters:
• Carbon steel and low-alloy steels undergo ductile-to-brittle transition
• Below the transition temperature, steel fails by brittle (cleavage) fracture
• Brittle fracture is sudden, catastrophic, and occurs without warning
• MDMT ensures the material has adequate toughness at the lowest expected operating temperature
Key Standards:
• ASME VIII Div. 1, UCS-66: impact test exemption curves
• ASME B31.3: impact testing requirements for piping
• API 579: fitness-for-service assessment for MDMT issues
ASME provides exemption curves (A, B, C, D) that define the minimum temperature at which a material is exempt from Charpy impact testing, based on thickness.
Curve Assignment by Material Group:
• Curve A: SA-515 Gr 70 (>1"), SA-516 Gr 70 (not normalized), some SA-285
• Curve B: SA-516 Gr 55/60/65/70 (normalized or per UCS-66(b)(3)), SA-515 Gr 60
• Curve C: SA-516 Gr 65/70 (if impact tested), SA-537 Class 1
• Curve D: SA-203 (2.25Ni), SA-333 Gr 1 (piping)
Reading the Curves:
1. Determine governing thickness (lesser of nominal thickness or 1/4 of component diameter for flat plates)
2. Find curve for your material
3. At your thickness, read the minimum exemption temperature
4. If your MDMT < exemption temperature → impact testing required
5. OR apply thickness ratio reduction: if actual stress < allowable, MDMT can be reduced
Reduction per UCS-66.1(b): temperature credit = f(stress ratio)
This allows thinner (less stressed) components to operate at lower temperatures
| Issue | Description | Resolution | Reference |
|---|---|---|---|
| Auto-refrigeration | Depressuring causes temperature drop below MDMT | Evaluate per API 521/UCS-66.1, may need impact testing | ASME VIII UCS-66 |
| Startup in cold weather | Pressurizing equipment below MDMT | Warm up before pressurizing, or reduce startup pressure | Operating procedure |
| Piping branch connections | Small branches on large headers may have lower MDMT | Check each component individually, welded attachments too | ASME B31.3 |
| Flange bolting | Bolts have separate MDMT requirement | Use SA-193 B7M or SA-320 L7 for cold service | ASME VIII UCS-66 |
| Fitness-for-service | Existing equipment below original MDMT | API 579 Level 1/2/3 assessment | API 579 Part 3 |
Source: Miscellaneous_Design_Guide_v1.xlsx · sheet “MDMT”
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