Process Safety Management Curriculum
Module from the Process Safety Management Curriculum curriculum.
Module 10 - PSM Culture and KPIs · Learning Objectives · 1. Apply API RP 754 Tier 1-4 KPIs for process safety · 2. Track leading indicators (training %, MOC cycle time, inspection overdues) · 3. Benchmark against CCPS RBPS 20 elements · 4. Conduct culture survey and address weak areas (e.g., learning, operating discipline) · 5. Integrate safety with all organizational levels (not siloed) · API RP 754 PS KPIs
| Tier | Definition | Examples | Frequency | Indicator Type | Notes |
|---|---|---|---|---|---|
| Tier 1 | LOPC + consequence | Fatality, chemical release | Rare | Lagging | Severe, reported to API |
| Tier 2 | LOPC, less severe | Lost time injury, smaller release | Rare | Lagging | Below Tier 1 threshold |
| Tier 3 | Near miss, barrier failure | Activation of SIS, PSV lift | Monthly | Leading | Barrier health |
| Tier 4 | Operating discipline | Overdue inspections, training % | Weekly | Leading | Day-to-day |
Source: Process_Safety_Management_Curriculum_v1.xlsx · Sheet: Culture KPI
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