Inflection Point Engineering Inspection and NDE Curriculum

Volumetric

Module from the Inspection and NDE Curriculum curriculum.

Module 3 - Volumetric NDE (RT, UT) · Learning Objectives · 1. Select X-ray or gamma-ray (Ir-192, Co-60) for RT · 2. Apply ASME V Article 2 radiography technique + sensitivity · 3. Perform UT thickness per ASME V Article 4 · 4. Select straight-beam vs angle-beam for weld inspection · 5. Distinguish echo from backwall, flaw, and mode conversion · Radiography Sources

Source Energy (keV) Thickness Range Cost Safety Typical Use
X-ray tube 160 kV 160 max < 1 in steel Moderate Shielded room Shop RT
X-ray tube 300 kV 300 max < 2 in steel Higher Shielded Larger shop
Ir-192 300-600 (avg 370) < 2.5 in steel Low Licensing Field RT most common
Co-60 1.17 + 1.33 MeV 2 - 7 in steel Low Heavy shielding Thick sections
Se-75 66-401 keV < 1 in steel Moderate Lighter shielding Thin, high contrast
Yb-169 63-308 keV < 0.5 in Moderate Lightest Very thin
UT Techniques
Technique Use Probe Coupling Flaws Detected Notes
Straight-beam UT Thickness, backwall flaws 0 degree Fluid/gel Laminations, wall loss Most common
Angle-beam UT Weld inspection 45-70 deg Gel Crack, LOF, LOP Standard weld NDE
Shear wave UT Weld and HAZ 45-60 deg Gel Cracks at angles Can miss parallel
Phased array UT (PAUT) Weld and scan Multi-element Gel Sizing, imaging Replaces RT often
TOFD (Time of Flight) Weld inspection Paired probes Gel Excellent sizing Poor at near-surface

Source: Inspection_NDE_Curriculum_v1.xlsx · Sheet: Volumetric