Inflection Point Engineering Inspection and NDE Curriculum

RBI

Module from the Inspection and NDE Curriculum curriculum.

Module 8 - Risk-Based Inspection (API 580/581) · Learning Objectives · 1. Apply API 580 qualitative or API 581 quantitative RBI approach · 2. Compute Risk = Probability of Failure (PF) x Consequence of Failure (CF) · 3. Classify equipment by risk matrix (High/Medium/Low) · 4. Extend inspection intervals where low-risk equipment supported · 5. Reassess risk after each inspection finding · API 581 Damage Factor Approach

Input Description Source Default Effect on PF Notes
Generic failure frequency Industry baseline API 581 Part 1 1E-5/yr Starting PF Per size/type
Damage factor (DF) Mechanism-specific API 581 Part 2 Calc per mech Multiplier Main driver
Management systems factor (FMS) Plant PSM maturity API 581 Part 1 1.0 (average) Multiplier 0.01-2 Good PSM reduces
Inspection effectiveness NDE + coverage API 581 Part 2 Usually A-E Reduce DF Best = A
Consequence of failure Financial + safety API 581 Part 3 Per release model Drives scoring $ + sq ft

Source: Inspection_NDE_Curriculum_v1.xlsx · Sheet: RBI